Page 574 of 1007
BRAKES
REPAIRS 70-25
Switch - low fluid level
$% 70.65.06
Remove
1.Disconnect brake fluid level multiplug.
2.Release retaining pin and remove fluid level
switch.
Refit
1.Clean brake fluid level switch.
2.Fit brake fluid level switch.
3.Connect multiplug to brake fluid level switch.
Sensor & harness - front wheel - RH
$% 70.65.29
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove front wheel arch liner.
+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
4.Locate ABS sensor harness on inner wing.
5.Release ABS sensor multiplug from body clip
and disconnect multiplug.
6.Release grommet from wing valance and pull
harness through.
Page 575 of 1007

BRAKES
70-26 REPAIRS
7.Release 2 grommets from wing valance and
damper brackets
8.Release harness from brake hose clips.
9.Remove bolt securing ABS sensor to hub, if
fitted.
10.Release ABS sensor from hub.
11.Remove ABS sensor and harness.
12.Remove bush from front hub.Refit
1.Clean ABS sensors and mating faces.
2.Fit new bush to front hub.
3.Apply anti-seize grease to sensor.
4.Fit sensor to hub, ensure sensor is fully seated
in hub.
CAUTION: Ensure ABS sensor is fully
located into hub, so that sensor touches
pole wheel teeth.
5.Fit and tighten bolt securing ABS sensor to hub,
if fitted.
6.Secure harness grommets to brackets.
7.Pass sensor harness through wing valance and
secure grommet.
8.Ensure 'O' ring is in place and connect sensor
multiplug to body harness.
9.Secure multiplug in body clip.
10.Secure harness to brake hose clip.
11.Fit front wheel arch liner.
+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
12.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
13.Remove stand and lower vehicle.
14.To ensure correct operation, the ABS system
MUST be tested using TestBook/T4.
Page 576 of 1007
BRAKES
REPAIRS 70-27
Sensor & harness - front wheel - LH
$% 70.65.30
Remove
1.Remove battery carrier.
+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
2.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
3.Remove road wheel.
4.Remove front wheel arch liner.
+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
5.Locate ABS sensor harness on inner wing.
6.Release ABS sensor multiplug from body clip
and disconnect multiplug.
7.Release grommet from wing valance and pull
harness through.8.Release 2 grommets from wing valance and
damper brackets
9.Release harness from brake hose clips.
10.Remove bolt securing ABS sensor to hub, if
fitted.
11.Release ABS sensor from hub.
12.Remove ABS sensor and harness.
13.Remove bush from front hub.
Page 577 of 1007
BRAKES
70-28 REPAIRS
Refit
1.Clean ABS sensors and mating faces.
2.Fit new bush to front hub.
3.Apply anti-seize grease to sensor.
4.Fit sensor to hub, ensure sensor is fully seated
in hub.
CAUTION: Ensure ABS sensor is fully
located into hub, so that sensor touches
pole wheel teeth.
5.Fit bolt securing ABS sensor to hub, if fitted.
6.Secure harness grommets to brackets.
7.Pass sensor harness through wing valance and
secure grommet.
8.Ensure 'O' ring is in place and connect sensor
multiplug to body harness.
9.Secure multiplug in body clip.
10.Secure harness to brake hose clip.
11.Fit front wheel arch liner.
+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
12.Fit battery carrier.
+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
13.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
14.Remove stand and lower vehicle.
15.To ensure correct operation, the ABS system
MUST be tested using TestBook/T4.
Page 578 of 1007

BRAKES
REPAIRS 70-29
Sensor & harness - rear wheel
$% 70.65.31
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Release ABS sensor multiplug from body clip
and disconnect multiplug.
4.Release ABS sensor harness from 3 grommets
on suspension and body brackets.
5.Release harness from clip on rear brake hose.6.Remove bolt securing ABS sensor to hub, if
fitted.
7.Release sensor from rear hub and remove
sensor and harness.
8.Remove bush from rear hub.
Refit
1.Clean sensor and rear hub mating faces.
2.Fit new bush to rear hub.
3.Apply anti-seize grease to sensor.
4.Fit sensor to hub, ensure sensor is fully seated
in hub.
CAUTION: Ensure ABS sensor is fully
located into hub, so that sensor touches
pole wheel teeth.
5.Fit bolt securing ABS sensor to hub, if fitted.
6.Ensure 'O' ring is in place and connect sensor
multiplug to body harness.
7.Secure multiplug in body clip.
8.Secure harness grommets to brackets.
9.Secure harness to brake hose clip.
10.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
11.Remove stands and lower vehicle.
12.To ensure correct operation, the ABS system
MUST be tested using TestBook/T4.
Page 977 of 1007

HARNESSES
86-7-2 REPAIRS
Harness - main
$% 86.70.07
Remove
1.Make the SRS system safe.
+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove carpet.
3.Remove engine acoustic cover.
+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
4.Remove windscreen washer reservoir.
+ WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
5.Pull reservoir harness and washer tubes into
engine bay.
6.Remove nut and release earth header from RH
inner wing.
7.Disconnect multiplug from ABS modulator.
8.Disconnect multiplug from RH ABS speed
sensor and release harness from clips.
9.Disconnect 2 multiplugs from RH headlamp
and headlamp levelling motor.10.Disconnect multiplugs from horn, refrigerant
pressure sensor and compressor.
11.Remove jack from holder in engine bay.
12.Disconnect multiplug from brake fluid low level
indicator switch.
13.Disconnect multiplug from bonnet switch.
14.Remove bolt and 2 nuts securing PAS and
coolant reservoir support bracket and position
aside.
15.Release 5 harness retaining clips.
16.Release front screen wash tube from harness
and position aside.
17.Remove nut securing earth header to bulk head
and remove earth header.
Page 981 of 1007
HARNESSES
86-7-6 REPAIRS
53.Release fuse box, disconnect 11 multiplugs
and remove fuse box.
54.Disconnect multiplug from steering column
switch.
55.Release harness clip from steering column.
56.Disconnect multiplug from throttle position
sensor.
57.Disconnect multiplugs from brake light switch
and brake pedal position switch.58.Disconnect multiplug from airbag ECU.
59.Remove airbag ECU securing bolt and release
earth lead.
60.Remove nut from earth header and release
header from floor tunnel.
Page 982 of 1007
HARNESSES
REPAIRS 86-7-7
61.Disconnect heated oxygen sensor multiplug.
62. Automatic gearbox only: Disconnect
multiplugs from gear selector.
63.Disconnect multiplug from accelerometer.
64. Manual gearbox only: Disconnect multiplug
from gear lever hill descent switch.
65.Disconnect Lucar from handbrake switch.
66.Release 2 relays from bracket and remove
bracket.
67.Release 4 clips securing harness to air ducting.
68.Remove nut from rear heater ducting and
remove ducting.
69.Remove 4 nuts securing steering column to
bracket and lower column.
70.Remove face level vent ducting to access main
harness clips.71.Disconnect multiplug from window lift ECU.
72.Remove nut securing earth header to RH 'A'
post and release header.
73.Release multiplugs and earth header from LH
lower 'A' post.