Page 959 of 1007

WINDOWS
86-5-2 REPAIRS
Motor & control unit - front door - 5 door
$% 86.25.01
Remove
1.Remove front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Disconnect multiplug from door glass motor.
3.Loosen 2 screws clamping control unit to glass.
4.Release cable from door clip.
5.Remove 5 screws securing control unit to door.
6.Release cable from door clip and manoeuvre
motor and control unit out from door aperture.
Refit
1.Position motor and control unit in door aperture
and locate to glass.
CAUTION: It is very important when fitting
the control unit that the cable with the anti-
rattle sleeve is next to the trim casing and
the motor cable next to the glass.
2.Fit and tighten screws securing control unit to
door.
3.Secure cable in door clip.
4.Tighten clamps securing control unit to glass, to
9 Nm (7 lbf.ft).
5.Connect multiplug to door glass motor.
6.Fit front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
Switch - master window - 5 door - from
04MY
$% 86.25.08
The procedure to remove the window lift and door
panic lock switches is similar to the one shown
below.
Remove
1.Carefully release window lift switch pack from
door trim casing.
2.Disconnect 3 multiplugs from window lift switch
pack and remove switch pack.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Carefully release and remove window lift switch
pack from bezel.
Refit
1.Fit window lift switch pack to bezel.
2.Position switch pack, connect multiplugs and
secure switch pack to trim casing.
M76 4698
Page 960 of 1007
WINDOWS
REPAIRS 86-5-3
Relay - control - tail door glass
$% 86.25.45
Remove
1.Remove RH rear quarter lower trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
2.Remove tail door glass control relay.Refit
1.Fit tail door glass control relay.
2.Fit RH rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
Page 961 of 1007
WINDOWS
86-5-4 REPAIRS
Microswitch - hardtop sensing - 3 door
$% 86.25.46
Remove
1.Remove hard-back or soft-back.
+ HOOD, REPAIRS, Frame & hood
cover - assembly - remove for access & refit.
2.Remove RH rear quarter upper trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 3 door.
3.Remove 2 bolts securing soft-back support
bracket.
4.Disconnect micro-switch multiplug and release
from retainer.5.Remove peg securing micro-switch, and
remove micro-switch.
6.Collect micro-switch seal.
Refit
1.Locate micro-switch seal, position micro-switch
and secure with peg.
2.Connect multiplug and secure to retainer.
3.Position soft-back support bracket, fit bolts and
tighten to 25 Nm (18 lbf.ft).
4.Fit RH rear quarter upper trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 3 door.
5.Fit hard-back or soft-back.
+ HOOD, REPAIRS, Frame & hood
cover - assembly - remove for access & refit.
Page 962 of 1007
WINDOWS
REPAIRS 86-5-5
Relay - heated front screen
$% 86.55.18
Remove
1.Release heated front screen fuse holder from
heated front screen relay holder.
2.Release heated front screen relay holder from
'E' box bracket.3.Remove cover from heated front screen relay.
4.Remove heated front screen relay.
Refit
1.Fit heated front screen relay.
2.Ensure cover seal is fitted correctly and fit
heated front screen relay cover.
3.Fit heated front screen relay holder to 'E' box
bracket.
4.Fit heated front screen fuse holder to heated
front screen relay holder.
Page 963 of 1007
WINDOWS
86-5-6 REPAIRS
Switch - backlight heater
$% 86.65.36
Remove
1.Remove radio.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
2.Remove selector knobs from heater controls.
3.Remove 2 screws securing heater control
finisher to heater controls and remove finisher.
4.Release heated rear screen switch from heater
controls.
5.Disconnect multiplug from heated rear screen
switch and remove switch.Refit
1.Position heated rear screen switch and connect
multiplug.
2.Fit switch to heater control panel.
3.Fit heater control finisher to heater controls and
secure with screws.
4.Fit heater control knobs.
5.Fit radio.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
Page 982 of 1007
HARNESSES
REPAIRS 86-7-7
61.Disconnect heated oxygen sensor multiplug.
62. Automatic gearbox only: Disconnect
multiplugs from gear selector.
63.Disconnect multiplug from accelerometer.
64. Manual gearbox only: Disconnect multiplug
from gear lever hill descent switch.
65.Disconnect Lucar from handbrake switch.
66.Release 2 relays from bracket and remove
bracket.
67.Release 4 clips securing harness to air ducting.
68.Remove nut from rear heater ducting and
remove ducting.
69.Remove 4 nuts securing steering column to
bracket and lower column.
70.Remove face level vent ducting to access main
harness clips.71.Disconnect multiplug from window lift ECU.
72.Remove nut securing earth header to RH 'A'
post and release header.
73.Release multiplugs and earth header from LH
lower 'A' post.
Page 984 of 1007
HARNESSES
REPAIRS 86-7-9
81.Release and disconnect rear window lift and
wash/wipe relays.
82.Disconnect 3 multiplugs from tail door harness.
83.Disconnect rear screen washer tube.
84.Disconnect multiplug from towing electrics.
85.Remove nut from RH rear earth header and
release header.86.Remove 3 Torx screws securing RH tail lamp to
body.
87.Disconnect multiplugs and remove tail lamp.
88.Disconnect multiplugs from LH tail lamp.
89.Remove nut from LH rear earth header and
release header.
Page 985 of 1007

HARNESSES
86-7-10 REPAIRS
90.Remove 4 screws from rear bumper lamps,
release lamps and disconnect multiplugs.
91.Release harness clips and pull harness into
luggage compartment.
92.Release main harness retaining clips and pull
harness into vehicle interior.
93.Remove main harness.Refit
1.Lay main harness in vehicle.
2.Locate rear section and secure in retaining
clips.
3.Feed harness to rear bumper lamps, secure in
clips and grommets.
4.Connect multiplugs to rear bumper lamps, fit
rear lamps and secure with screws.
5.Fit LH rear earth header and secure with nut.
6.Connect multiplugs to LH tail lamp.
7.Position RH tail lamp and connect multiplugs.
8.Fit RH tail lamp and secure with Torx screws.
9.Fit RH rear earth header and secure with nut.
10.Connect multiplug to towing electrics.
11.Connect rear screen washer tube.
12.Connect tail door harness multiplugs.
13.Connect and fit rear window lift and wash/wipe
relays.
14.Position harness into luggage compartment.
15.Connect both rear ABS speed sensor
multiplugs and secure harness grommets.
16.Connect multiplug to fuel pump.
17.Fit fuel pump access cover and secure with
screws.
18.Fit luggage compartment carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
19.Connect multiplugs at the base of 'B/C' Posts.
20.Fit all harness clips to interior of vehicle.
21.Fit multiplugs and earth header to LH lower 'A'
post.
22.Fit earth header to RH lower 'A' post.
23.Connect multiplug to window lift ECU.
24.Fit face level vent ducting.
25.Fit steering column to bracket and secure with
nuts.
26.Fit rear heater ducting and secure with nut.
27.Secure harness to rear heater ducting with
clips.
28.Position mounting bracket and secure relays.
29.Connect Lucar to handbrake switch.
30. Manual gearbox only: Connect multiplug to
gear lever hill descent switch.
31.Connect multiplug to accelerometer.
32. Automatic gearbox only: Connect multiplugs
to gear selector.
33.Connect heated oxygen sensor multiplug.
34.Fit earth header to floor tunnel and secure with
nut.
35.Fit earth lead to airbag ECU and secure with
bolt.
36.Connect multiplug to airbag ECU.
37.Connect multiplugs to brake light switch and
brake pedal position switch.
38.Connect multiplug to throttle position sensor.
39.Fit harness clip to steering column.
40.Connect multiplug to steering column switch.