Page 944 of 1007

CONTROL UNITS
REPAIRS 86-3-1
CONTROL UNITS REPAIRS
Control unit - window lift
$% 86.25.39
Remove
1.Remove driver's side fuse box.
+ HARNESSES, REPAIRS, Fuse box -
passenger compartment.
2.Remove 2 nuts securing window lift control unit
and release unit from studs.
3.Disconnect multiplug from window lift control
unit and remove unit from vehicle.
Refit
1.Connect multiplug to window lift control unit.
2.Position unit and secure with 2 nuts.
3.Fit fuse box.
+ HARNESSES, REPAIRS, Fuse box -
passenger compartment.
Relay - power folding mirrors - from
02MY
$% 86.55.13
CAUTION: If the power fold mirrors are operated
consecutively more than three times, then they
will cease to function for a period of one minute.
This is to prevent damage to the power fold
mirror motors.
Remove
1.Remove passenger side tread strip.
2.Release power fold mirror relay from 'A' post.
3.Remove relay from harness block connector.
Refit
1.Fit relay to harness block connector.
2.Fit relay to securing clip.
3.Fit tread strip.
Page 946 of 1007

CONTROL UNITS
REPAIRS 86-3-3
7.Manoeuvre fuse box to gain access to CCU.
8.Release retaining clips and remove CCU.
Refit
1.Position CCU and secure in clips.
2.Align fuse box to mounting plate.
3.Connect multiplugs to CCU.
4.Fit bolts securing fuse box to mounting bracket
and tighten to 8 Nm (6 lbf.ft).
5.Position mounting plate and tighten bolts to 8
Nm (6 lbf.ft).
6.Fit fuse box cover.
7.Close glove box.
8.Connect battery earth lead.
Control Unit - power fold mirrors - up to
02MY
$% 86.54.30
CAUTION: If the power fold mirrors are operated
consecutively more than three times, then they
will cease to function for a period of one minute.
This is to prevent damage to the power fold
mirror motors.
Remove
1.Remove the front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Release the two clips securing the power fold
mirror control unit.
3.Release the control unit from its mounting and
disconnect the multiplug.
4.Remove the control unit.
Refit
1.Locate the control unit in its mounting and
ensure the clips are fully engaged.
2.Connect the multiplug to the control unit.
3.Fit the front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
M86 5689
Page 990 of 1007

HARNESSES
REPAIRS 86-7-15
Harness - interior lights - 5 door
$% 86.70.44
Remove
1.Remove fascia.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
2.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
3.Disconnect aerial connection and interior light
harness from main harness.
4.Disconnect multiplug from volumetric sensor.
5.Release 10 harness clips.
6.Remove harness.
Refit
1.Position harness and secure harness clips.
2.Connect multiplug to volumetric sensor.
3.Connect multiplug and aerial connection to
main harness.
4.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
5.Fit fascia.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
Harness - front door - 5 door
$% 86.70.65
Remove
1.Remove front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Disconnect multiplugs from door lock, door
mirror and window motor.
3.Release 8 clips securing door harness to door.
4.Release 2 multiplugs from location at base of
'A' post and disconnect multiplugs.
5.Release sheath from front edge of door, and
pull harness from door.
6.Release sheath from 'A' post and pull harness
from 'A' post.
7.Remove door harness.
Refit
1.Position harness to 'A' post and feed harness
partly into 'A' post.
2.Feed sheath onto harness and locate sheath to
'A' post.
3.Feed harness through front edge of door and
secure sheath to door.
4.Connect and secure multiplugs at base of 'A'
post.
5.Position harness to door and secure with clips.
6.Connect multiplugs to door mirror, door lock
and window motor.
7.Fit front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
Page 996 of 1007
DRIVER CONTROLS
REPAIRS 86-8-5
Switch - control - exterior mirror
$% 86.65.75
Remove
1.Release mirror switch from fascia and
disconnect multiplug.
Refit
1.Position switch, connect multiplug and secure
switch to fascia.
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