Page 643 of 1007

EXTERIOR FITTINGS
76-2-2 REPAIRS
Refit
1.Fit side repeater lamp to front wing.
2.Position front wing to body.
3.Connect repeater lamp multiplug.
4.Align front wing to body.
5.Fit bolts securing rear wing to 'A' post, top of
wing and front of wing, but do not tighten at this
stage.
6.Align wing and tighten bolts in sequence shown
to 5 Nm (3.5 lbf.ft).
7.Align wheel arch liner to rear of wing.
8.Fit screw securing wheel arch liner to under
side of wing.
9.Fit lower sill finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
10.Fit front mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
Liner - front wheel arch
$% 76.10.48
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove front mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
4.Remove 3 screws securing wheel arch liner to
wing and bumper.
5.Remove 8 retaining studs securing wheel arch
liner to inner wing.
6.Release and remove wheel arch liner.
Refit
1.Fit wheel arch liner.
2.Fit retaining studs securing wheel arch liner to
inner wing.
3.Fit and tighten screws securing wheel arch liner
to wing and bumper.
4.Fit front mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
5.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
6.Remove stand and lower vehicle.
Page 644 of 1007

EXTERIOR FITTINGS
REPAIRS 76-2-3
Liner - rear wheel arch
$% 76.10.49
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel(s).
3.Remove rear mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
4.Remove screw securing mud flap bracket to
bumper and remove bracket.
5.Remove 2 scrivets securing wheel arch liner to
wing.
6.Remove 3 screws securing wheel arch liner to
wing and bumper.
7.Remove 5 retaining studs securing wheel arch
liner to inner wing.
8.Release and remove wheel arch liner.Refit
1.Position wheel arch liner to inner wing.
2.Fit retaining studs securing wheel arch liner to
inner wing.
3.Fit and tighten screws securing wheel arch liner
to wing and bumper.
4.Fit scrivets securing wheel arch liner to wing.
5.Position mud flap bracket to bumper and
secure with screw.
6.Fit rear mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
7.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
8.Remove stands and lower vehicle.
Page 645 of 1007

EXTERIOR FITTINGS
76-2-4 REPAIRS
Panel - underbelly
$% 76.10.50
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove 2 screws securing bumper valance to
underbelly panel brackets.
3.Remove 4 screws securing wheel arch liners to
bumper valance, if fitted.
4.Remove 2 bolts securing rear of underbelly
panel.
5.Remove 6 bolts securing underbelly panel
frame.
6.Remove underbelly panel.
Refit
1.Position underbelly panel.
2.Fit bolts securing underbelly panel frame and
tighten to 45 Nm (33 lbf.ft).
3.Fit bolts securing rear of underbelly panel and
tighten to 8 Nm (6 lbf.ft).
4.Fit and tighten screws securing wheel arch
liners to bumper valance, if fitted.
5.Fit and tighten screws securing bumper
valance to brackets.
6.Remove stands and lower vehicle.
Mirror - exterior - electric
$% 76.10.57
Remove
1.Remove cheater panel.
2. Up to 04MY:Disconnect 2 Lucars from tweeter
and place cheater panel aside.From 04MY:
Disconnect multiplug from tweeter and position
cheater panel aside.
3.Disconnect multiplug from mirror.
4.Support mirror and remove 2 Torx screws.
From 04MY: Remove additional Torx screw.
5.
6.Remove exterior mirror.
7.Collect clamping plate.
Refit
1.Position mirror, locate clamping plate, fit and
tighten Torx screws to 6 Nm (4.5 lbf.ft).
2.Connect multiplug to mirror.
3. 04MY: Connect multiplug to tweeter.
4.Connect Lucars to tweeter in cheater panel.
5.Fit cheater panel to door.
Page 657 of 1007
EXTERIOR FITTINGS
76-2-16 REPAIRS
Finisher - sill - lower
$% 76.43.28
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove both jacking point covers.
3.Remove 7 scrivets securing sill finisher to body.
4.Release and remove finisher from sill.Refit
1.Clean mating faces of finisher.
2.Position finisher to sill, locate over jacking
points and secure with scrivets.
3.Fit jacking point covers.
4.Remove stands and lower vehicle.
Page 681 of 1007
INTERIOR TRIM COMPONENTS
76-3-20 REPAIRS
10.Disconnect 2 multiplugs from fuse box.
11.Close glove box.
12.Remove clock.
+ INSTRUMENTS, REPAIRS, Clock.
13.Remove hazard warning switch.
+ DRIVER CONTROLS, REPAIRS,
Switch - hazard warning - from 04MY.
14.Remove both 'A' post upper trim finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
15.Remove passenger airbag.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - from 04MY.
16.Disconnect 2 multiplugs from fascia harness.17.Remove 14 bolts securing fascia.
18.With assistance remove fascia.
NOTE: Do not carry out further dismantling if
component is removed for access only.
19.Disconnect 4 multiplugs from fascia switch
assembly.
20.Remove 4 switches from fascia switch carrier.
M76 4722
M76 4714
Page 683 of 1007

INTERIOR TRIM COMPONENTS
76-3-22 REPAIRS
29.Noting fitted position remove fascia harness
assembly.Refit
1.Fit and secure fascia harness.
2.Fit striker plate, secure with screws and adjust
if necessary.
3.Fit passenger side glove box assembly.
4.Fit face level air vents.
5.Fit and secure cruise switch carrier assembly to
fascia.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Switch - engagement
(on/off) - from 04MY.
6.Fit glove box lids and secure hinge pins.
7.Connect mirror switch multiplug and fit switch
assembly to fascia.
8.Fit switches to fascia carrier and connect
multiplugs.
9.With assistance fit fascia to vehicle and secure
bolts to 10 Nm (7 lbf.ft).
10.Connect fascia harness multiplugs to main
harness.
11.Fit passenger airbag.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - from 04MY.
12.Fit 'A' post upper trim finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
13.Fit hazard warning switch.
+ DRIVER CONTROLS, REPAIRS,
Switch - hazard warning - from 04MY.
14.Fit clock.
+ INSTRUMENTS, REPAIRS, Clock.
15.Open drivers side glove box.
16.Fit Radio/CD module.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio/CD - from 04MY.
17.Fit fuse box cover and close glove box lid.
18.Fit steering column lower cover and secure with
screws.
19.Fit wiper/indicator switch and tighten clamping
screw.
20.Connect multiplugs to wiper/indicator switch.
21.Fit rotary coupler.
+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.
22.Fit heater control to fascia and secure with
screws.
23.Fit instrument pack.
+ INSTRUMENTS, REPAIRS,
Instrument panel - from 04MY.
M76 4721
Page 710 of 1007
SEATS
REPAIRS 76-5-15
9.Release squab from arm rest aperture.
10.Release squab from seat belt aperture and rear
of frame.
11.Release squab from sides and bottom of frame.
Release latch escutcheon and remove back
cloth.12.Release and remove 4 head restraint guide
tubes.
13.Release squab lock warning button
escutcheon.
14.Remove squab cover and pad from frame.
Page 711 of 1007

SEATS
76-5-16 REPAIRS
15.Remove and discard 12 hog rings and remove
cover from pad.
Refit
1.Position squab cover to pad and secure hog
rings.
2.Fit squab cover and pad to frame.
3.Fit head restraint guide tubes and seat lock
warning button escutcheon.
4.Fit cover to sides and bottom of frame.
5.Fit cover to rear of frame and seat belt aperture.
6.Position latch escutcheon to back cloth and fit
to frame. Ensure that the latch escutcheon is
secured correctly into latch housing.
7.Fit cover to arm rest aperture.
8.Fit arm rest and tighten screws.
9.Fit arm rest aperture trim.
10.Fit head restraints.
11.Fit cushion to squab and tighten Torx bolts.
12.Fit side covers and tighten screws.
13.Position seat belt reel in seat squab and tighten
nut to 32 Nm (24 lbf.ft).
14.Fit seat belt reel cover and tighten screws.
15.Secure rear seat in locked position.
Cover - squab - rear single seat - 3 door
$% 78.90.85
Remove
1.Remove rear seat assembly.
+ SEATS, REPAIRS, Cushion & squab
- rear seat - bench type - 3 door.
2.Remove 2 screws securing console cover and
remove cover.
3.Remove 4 screws and remove rear seat centre
console.
4.Remove 4 screws securing end covers and
remove covers.
5.Remove 4 Torx bolts and remove squab
assembly from cushion assembly.