Page 598 of 1007
RESTRAINT SYSTEMS
REPAIRS 75-17
Airbag - passenger - deployment - off
vehicle
$% 76.74.18
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.
+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove passenger airbag from vehicle.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - up to 04MY.
3.Check condition of deployment tool LRT-86-
003 and associated fly leads.
4.Position LRT-86-007/02 in vice, ensuring that
vice jaws grip tool above the bottom flange to
prevent possibility of tool being forced upwards
during detonation. Tighten vice.
5.Fit and secure 2 off LRT-86-007/05 to LRT-86-
007/02.
M76 4619
LRT-86-007/05
LRT-86-007/02
Page 599 of 1007
RESTRAINT SYSTEMS
75-18 REPAIRS
6.Fit and secure airbag to LRT-86-007/05.
7.Connect deployment tool fly lead LRT-86-003/
08 to airbag.
8.Connect deployment tool LRT-86-003 to
deployment tool fly lead LRT-86-003/08.
9.Connect deployment tool LRT-86-003 to
battery.
WARNING: Ensure all personnel are at least
15 metres (50 feet) away from the airbag
module.
10.Press deployment tool operating button to
deploy airbag module.
11.Disconnect deployment tool from battery.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.
12.Disconnect deployment tool fly lead from
airbag.
13.Remove airbag module from holding tools and
place in a sealed bag, ready for disposal.
14.Wipe down holding tools with a damp cloth and
remove from vice.
15.Transport deployed airbag module to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.16. Do not re-use or salvage any parts of the
SRS system.
Page 600 of 1007
RESTRAINT SYSTEMS
REPAIRS 75-19
Rotary coupler - (SRS) air bag system
$% 76.74.20
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
1.Make the SRS system safe.
+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
CAUTION: Before disconnecting any part of
the steering linkage, ensure the road wheels
are positioned straight ahead and the
steering wheel is prevented from turning.
Unrestricted turning of the steering wheel
will damage the SRS rotary coupler.
2.Remove steering wheel.
+ STEERING, REPAIRS, Steering
wheel.
CAUTION: Use adhesive tape to prevent
rotation of the rotary coupler once the
steering wheel is removed.
3.Remove steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
column.
4.Disconnect 2 multiplugs from rotary coupler.
5.Remove 4 screws and remove rotary coupler.
CAUTION: Do not dismantle the rotary
coupler, it has no serviceable parts and
must be replaced as a complete assembly.Refit
1.Ensure the rotary coupler is installed in its
centred position. To obtain centre position,
rotate coupler gently clockwise and
anticlockwise until the white segment appears
on the indicator wheel.
CAUTION: Ensure front road wheels are in
the straight ahead position.
2.Fit rotary coupler and secure with screws.
3.Connect multiplugs to rotary coupler.
4.Fit steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
column.
5.Fit steering wheel.
+ STEERING, REPAIRS, Steering
wheel.
6.Connect battery leads, earth lead last.
Page 601 of 1007
RESTRAINT SYSTEMS
75-20 REPAIRS
Airbag module - steering wheel -
deployment - off vehicle
$% 76.74.16
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.
+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove airbag module from steering wheel.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
3.Check condition of deployment tool LRT-86-
003 and associated flyleads.
4.Position toolLRT-86–007–02 in vice, ensuring
that vice jaws grip tool above bottom flange to
prevent possibility of tool being forced upwards
from vice. Tighten vice.
5.Secure airbag module to tool LRT-86–007–02
using both fixings LRT-86–007–05.
6.Ensure airbag module mounting brackets are
secure.
WARNING: Ensure the deployment tool is
not connected to the battery.7.Connect deployment tool flylead LRT-86–003–
08 to driver airbag module.
8.Connect deployment tool flylead LRT-86–003–
08 to deployment tool LRT-86–003.
9.Connect tool LRT-86–003 to battery.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the airbag
module.
Page 602 of 1007
RESTRAINT SYSTEMS
REPAIRS 75-21
10.Press deployment tool operating button to
deploy airbag module.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.
11.Disconnect deployment tool flylead LRT-86–
003–08 from driver airbag module.
12.Using gloves and face mask, remove airbag
module from tool LRT-86–007–02, place airbag
module in plastic bag and seal bag.
13.Wipe down tool with damp cloth.
14.Transport deployed airbag module to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
15.DO NOT re-use or salvage any parts of the
SRS system including steering wheel or
steering column.
Airbag module - steering wheel -
deployment - in-vehicle
$% 76.74.15
These guidelines are written to aid authorised
personnel to carry out the safe deployment and
disposal of airbag modules when still fitted to the
vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.
+ GENERAL INFORMATION, SRS
component manual deployment.
2.Check condition of deployment tool LRT-86–
003and associated flyleads.
3.Remove steering column nacelle.
4.Disconnect SRS harness connector from back
of rotary coupler.
WARNING: Ensure airbag module is secure
within steering wheel.
WARNING: Ensure the deployment tool is
not connected to the battery.
Page 603 of 1007
RESTRAINT SYSTEMS
75-22 REPAIRS
5.Connect deployment tool flylead LRT-86–003–
01 to back of rotary coupler.
6.Connect deployment tool flylead LRT-86–003–
01 to deployment tool LRT-86–003.
7.Connect tool LRT-86–003 to battery.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the vehicle.
8.Press deployment tool operating button to
deploy airbag module.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.9.Disconnect deployment tool flylead LRT-86–
003–01 from back of rotary coupler.
10.Using gloves and face mask, remove airbag
module from steering wheel.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
11.Place airbag module in plastic bag and seal
bag.
12.Transport deployed airbag module to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
13.DO NOT re-use or salvage any parts of the
SRS system including steering wheel or
steering column.
Page 604 of 1007
RESTRAINT SYSTEMS
REPAIRS 75-23
Pre-tensioner - front seatbelt -
deployment - in-vehicle
$% 76.73.77
These guidelines are written to aid authorised
personnel to carry out the safe deployment and
disposal of seatbelt pre-tensioners when they are still
fitted in the vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.
+ GENERAL INFORMATION, SRS
component manual deployment.
2.Check condition of deployment toolLRT-86–
003 and associated flyleads.
3.Slide seat fully rearwards to access pre-
tensioner harness connector.
4.Disconnect pre-tensioner harness connector.
WARNING: Ensure the deployment tool is
not connected to the battery.
5.Connect deployment tool flylead LRT-86–003–
04 to pre-tensioner connector.
6.Connect deployment tool flylead LRT-86–003–
04 to deployment tool LRT-86–003.
WARNING: Ensure the SRS component to
be deployed is securely fastened to its
mounting.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the vehicle.
7.Connect deployment tool LRT-86–003 to
battery.
Page 605 of 1007
RESTRAINT SYSTEMS
75-24 REPAIRS
8.Press deployment tool operating button to
deploy airbag module.
WARNING: A deployed airbag or seatbelt
pre-tensioner is very hot, DO NOT return to
a deployed airbag module until at least 30
minutes have elapsed since deployment.
9.Disconnect flylead LRT-86–003–04 from pre-
tensioner connector and remove pre-tensioner
from seat.
+ RESTRAINT SYSTEMS, REPAIRS,
Pre-tensioner - seat belt - front.
10.Place pre-tensioner in plastic bag and seal bag.
11.Transport deployed pre-tensioner to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
12.Scrap all remaining parts of the seat belt and
SRS system. DO NOT re-use or salvage any
parts of the seat belt and SRS system.
