Page 981 of 1007
HARNESSES
86-7-6 REPAIRS
53.Release fuse box, disconnect 11 multiplugs
and remove fuse box.
54.Disconnect multiplug from steering column
switch.
55.Release harness clip from steering column.
56.Disconnect multiplug from throttle position
sensor.
57.Disconnect multiplugs from brake light switch
and brake pedal position switch.58.Disconnect multiplug from airbag ECU.
59.Remove airbag ECU securing bolt and release
earth lead.
60.Remove nut from earth header and release
header from floor tunnel.
Page 985 of 1007

HARNESSES
86-7-10 REPAIRS
90.Remove 4 screws from rear bumper lamps,
release lamps and disconnect multiplugs.
91.Release harness clips and pull harness into
luggage compartment.
92.Release main harness retaining clips and pull
harness into vehicle interior.
93.Remove main harness.Refit
1.Lay main harness in vehicle.
2.Locate rear section and secure in retaining
clips.
3.Feed harness to rear bumper lamps, secure in
clips and grommets.
4.Connect multiplugs to rear bumper lamps, fit
rear lamps and secure with screws.
5.Fit LH rear earth header and secure with nut.
6.Connect multiplugs to LH tail lamp.
7.Position RH tail lamp and connect multiplugs.
8.Fit RH tail lamp and secure with Torx screws.
9.Fit RH rear earth header and secure with nut.
10.Connect multiplug to towing electrics.
11.Connect rear screen washer tube.
12.Connect tail door harness multiplugs.
13.Connect and fit rear window lift and wash/wipe
relays.
14.Position harness into luggage compartment.
15.Connect both rear ABS speed sensor
multiplugs and secure harness grommets.
16.Connect multiplug to fuel pump.
17.Fit fuel pump access cover and secure with
screws.
18.Fit luggage compartment carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
19.Connect multiplugs at the base of 'B/C' Posts.
20.Fit all harness clips to interior of vehicle.
21.Fit multiplugs and earth header to LH lower 'A'
post.
22.Fit earth header to RH lower 'A' post.
23.Connect multiplug to window lift ECU.
24.Fit face level vent ducting.
25.Fit steering column to bracket and secure with
nuts.
26.Fit rear heater ducting and secure with nut.
27.Secure harness to rear heater ducting with
clips.
28.Position mounting bracket and secure relays.
29.Connect Lucar to handbrake switch.
30. Manual gearbox only: Connect multiplug to
gear lever hill descent switch.
31.Connect multiplug to accelerometer.
32. Automatic gearbox only: Connect multiplugs
to gear selector.
33.Connect heated oxygen sensor multiplug.
34.Fit earth header to floor tunnel and secure with
nut.
35.Fit earth lead to airbag ECU and secure with
bolt.
36.Connect multiplug to airbag ECU.
37.Connect multiplugs to brake light switch and
brake pedal position switch.
38.Connect multiplug to throttle position sensor.
39.Fit harness clip to steering column.
40.Connect multiplug to steering column switch.
Page 990 of 1007

HARNESSES
REPAIRS 86-7-15
Harness - interior lights - 5 door
$% 86.70.44
Remove
1.Remove fascia.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
2.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
3.Disconnect aerial connection and interior light
harness from main harness.
4.Disconnect multiplug from volumetric sensor.
5.Release 10 harness clips.
6.Remove harness.
Refit
1.Position harness and secure harness clips.
2.Connect multiplug to volumetric sensor.
3.Connect multiplug and aerial connection to
main harness.
4.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
5.Fit fascia.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
Harness - front door - 5 door
$% 86.70.65
Remove
1.Remove front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Disconnect multiplugs from door lock, door
mirror and window motor.
3.Release 8 clips securing door harness to door.
4.Release 2 multiplugs from location at base of
'A' post and disconnect multiplugs.
5.Release sheath from front edge of door, and
pull harness from door.
6.Release sheath from 'A' post and pull harness
from 'A' post.
7.Remove door harness.
Refit
1.Position harness to 'A' post and feed harness
partly into 'A' post.
2.Feed sheath onto harness and locate sheath to
'A' post.
3.Feed harness through front edge of door and
secure sheath to door.
4.Connect and secure multiplugs at base of 'A'
post.
5.Position harness to door and secure with clips.
6.Connect multiplugs to door mirror, door lock
and window motor.
7.Fit front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
Page 995 of 1007
DRIVER CONTROLS
86-8-4 REPAIRS
Switch - hazard warning - from 04MY
$% 86.65.50
Remove
1.Remove fascia cup holder.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Cup holder - fascia - from 04MY.
2.Release hazard switch from fascia carrier.
3.Disconnect multiplug and remove hazard
warning switch.
Refit
1.Position hazard warning switch and connect
multiplug.
2.Fit switch to fascia carrier.
3.Fit fascia cup holder.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Cup holder - fascia - from 04MY.
Cigar lighter - front
$% 86.65.60
Remove
1.Remove front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Remove cigar lighter element.
3.Remove bulb holder from lighter.
4.Release cigar lighter body from console and
remove.
Refit
1.Fit and secure cigar lighter body to console.
2.Fit bulb holder to lighter.
3.Fit lighter element.
4.Fit front console.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.