2001 LAND ROVER FREELANDER coolant

HEATING AND VENTILATION
80-18REPAIRS
Fuel burning heater (FBH)
$% 80.40.01
Remove
1.Disconnect battery earth lead.
2.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
3.Drain coolant.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
4.Position container to collect coolant spillage.
5.Release clips, disconnect coolant feed and
return hoses from FBH.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
6.Position an absorbent cloth, release clip and
remove fuel feed hose from FBH. Plug
connections and move aside.7.Loosen 1 bolt and remove other bolt securing
FBH mounting bracket to body.
8.Release FBH from mounting, disconnect
multiplugs and move assembly aside.
NOTE: Do not carry out further dismantling if
component is removed for access only.
9.Remove 3 bolts securing FBH to mounting
bracket.
10.Remove bracket.
M80 0496
M80 0499

HEATING AND VENTILATION
REPAIRS 80-19
11.Release clip securing air intake hose to FBH,
release clamp from exhaust manifold.
12.Remove 2 bolts securing air intake and exhaust
assembly to FBH and move aside.
Refit
1.Fit exhaust pipe, air intake hose and bracket
assembly to FBH.
2.Fit and tighten bolts to 10 Nm (7.5 lbf.ft).
3.Tighten exhaust pipe clamp to 5 Nm (3.5 lbf.ft).
4.Align air intake hose with mark on casing and
secure with clip.
5.Fit mounting bracket to FBH and tighten bolts to
10 Nm (7.5 lbf.ft).
6.Connect multiplugs to FBH.
7.Fit FBH to body, tighten bolts to 10 Nm (7.5
lbf.ft).
8.Fit coolant hoses to FBH and secure with clips.
9.Fit fuel feed hose to FBH and secure with clip.
10.Refill cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
11.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
12.Connect battery earth lead.
Sensor - outside temperature (OT)
$% 80.40.31
Remove
1.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
2.Disconnect multiplug from OT sensor.
3.Remove OT sensor from mounting bracket,
collect rubber washer and spacer.
Refit
1.Clean OT mounting bracket and sensor.
2.Fit OT sensor to mounting bracket, fit rubber
washer and spacer, connect multiplug.
3.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.

CHARGING AND STARTING
REPAIRS 86-1-3
REPAIRS
Alternator - Td4
$% 86.10.02
Remove
1.Disconnect battery earth lead.
2.Drain cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
3. Models with A/C: Remove compressor drive
belt.

+ AIR CONDITIONING, REPAIRS,
Drive belt - compressor - Td4.
4.Remove 3 bolts securing coolant rail to sump
and cylinder block.
CAUTION: Care must be taken to ensure
that oil or fluid does not enter or
contaminate the alternator.
5. Models with A/C: Loosen bolt securing
compressor support bracket to sump, do not
remove.
6. Models with A/C: Remove 3 bolts securing
compressor to mounting bracket, release
support bracket and tie compressor aside.7. Models with A/C: Remove 3 bolts and bracket,
securing compressor mounting to casting on
cylinder block.
8.Disconnect alternator multiplug.
9.Remove nut securing battery cable to alternator
and remove cable.
10.Remove 3 bolts and remove alternator.
M86 5309
M86 5311

CHARGING AND STARTING
86-1-4 REPAIRS
Refit
1.Clean alternator mounting points.
2.Fit alternator to mounting bracket.Tighten M10
bolt to 45 Nm (33 lbf.ft) and M8 bolts to 25 Nm
(18 lbf.ft).
CAUTION: Ensure upper bolt is fitted prior
to assembly.
3.Connect alternator multiplug.
4.Fit battery cable to alternator terminal and
tighten to 10 Nm (7.5 lbf.ft).
5. Models with A/C: Clean A/C compressor and
housing mating faces, dowels and dowel holes.
6. Models with A/C: Fit bolts and compressor
mounting to casting, tighten to 25 Nm (18 lbf.ft).
7. Models with A/C: Position A/C compressor, fit
bolts and tighten to 25 Nm (18 lbf.ft).
8. Models with A/C: Align compressor support
bracket to sump and tighten bolt to 10 Nm (7.5
lbf.ft).
9.Fit lower coolant rail to sump and tighten bolts
to 10 Nm (7.5 lbf.ft).
10.Fit compressor drive belt.

+ AIR CONDITIONING, REPAIRS,
Drive belt - compressor - Td4.
11.Refill cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
12.Connect battery earth lead.

HARNESSES
86-7-2 REPAIRS
Harness - main
$% 86.70.07
Remove
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove carpet.
3.Remove engine acoustic cover.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
4.Remove windscreen washer reservoir.

+ WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
5.Pull reservoir harness and washer tubes into
engine bay.
6.Remove nut and release earth header from RH
inner wing.
7.Disconnect multiplug from ABS modulator.
8.Disconnect multiplug from RH ABS speed
sensor and release harness from clips.
9.Disconnect 2 multiplugs from RH headlamp
and headlamp levelling motor.10.Disconnect multiplugs from horn, refrigerant
pressure sensor and compressor.
11.Remove jack from holder in engine bay.
12.Disconnect multiplug from brake fluid low level
indicator switch.
13.Disconnect multiplug from bonnet switch.
14.Remove bolt and 2 nuts securing PAS and
coolant reservoir support bracket and position
aside.
15.Release 5 harness retaining clips.
16.Release front screen wash tube from harness
and position aside.
17.Remove nut securing earth header to bulk head
and remove earth header.

HARNESSES
REPAIRS 86-7-11
41.Position fuse box to body and connect
multiplugs.
42.Fit relays to fuse box bracket.
43.Connect coaxial cable.
44.Fit and connect multiplug to RH 'A' post.
45.Fit passenger compartment fuse box and
secure with bolts.
46.Position side repeater lamps, connect
multiplugs and fit to wings.
47.Secure rear edge of front wheel arch liners.
48.Fit front mud flaps and secure with screws.
49.With assistance feed harness through bulk
head into engine bay.
50.Position harness to wiper motor and connect
multiplug.
51.Fit air intake plenum.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
52.Secure harness to LH side of engine bay and
secure fixings.
53.Connect multiplug to inertia switch.
54.Connect multiplugs to underside of fuse box.
55.Fit nuts securing fuse box to brackets.
56.Fit battery connections and multiplug to fuse
box.
57.Fit fuse box cover.
58.Connect 'E' box cooling fan multiplug.
59.Connect 'E' box temperature sensor multiplug.
60.Connect engine harness multiplugs to main
harness.
61. Automatic gearbox only:Connect multiplug to
gearbox ECU.
62.Fit 'E' box cover and secure with Allen screws.
63.Connect engine harness multiplugs to main
harness.
64.Fit harness retaining clips.
65. Models with cruise control: Connect
multiplug to vacuum pump.
66.Connect Lucar connector to starter motor.
67.Connect multiplug to LH ABS speed sensor.
68.Fit LH earth header and secure with nut.
69.Connect multiplug to harness.
70.Connect multiplugs to LH headlamp and
headlamp levelling motor.
71.Secure harness to cooling fan clips.
72.Connect multiplugs to cooling fan pack and
cooling fans.
73.Position bonnet release cable to harness and
secure with cable ties.
74.Fit battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
75.With assistance feed harness through bulk
head into engine bay.
76.Fit earth header to bulk head and secure with
nut.
77.Fit front screen washer tube to harness.
78.Fit harness retaining clips.79.Fit PAS and coolant reservoir support bracket
and secure with bolt and nuts.
80.Connect multiplug to bonnet switch.
81.Connect multiplug to brake fluid low level
indicator switch.
82.Fit jack to holder in engine bay.
83.Connect multiplugs to horn, refrigerant
pressure sensor and compressor.
84.Connect multiplugs to RH headlamp and
headlamp levelling motor.
85.Connect multiplug to RH ABS speed sensor
and secure to clips.
86.Connect multiplug to ABS modulator.
87.Fit earth header to RH inner wing and secure
with nut.
88.Position harness to windscreen washer
reservoir.
89.Fit windscreen washer reservoir.

+ WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
90.Fit engine acoustic cover.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
91.Fit carpet.