Page 2324 of 2395
Diagnostic ProcedureNBTF0064
1 SHIFT ACTUATOR
Refer to ªActuator & Actuator Position Switchº, ªCOMPONENT INSPECTIONº, TF-115.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 CHECK POWER SOURCE
SMT825DA
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº. (Do not start engine.)
3. Check voltage between transfer control device harness connector 3 (or 4) and body ground while 4WD shift switch is
set from 4H to 4LO (or from 4LO to 4H).
Voltage: Battery voltage
OK or NG
OK©Repair or replace actuator.
NG©1. Recheck the following.
IContinuity between ignition switch and transfer HI & LOW relays
IIgnition switch and No. 3 fuse (20A)
IContinuity between transfer shift HI & LOW relays and transfer control device
2. If NG, repair or replace damaged part.
3 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 4.
WITHOUT CONSULT-II©GO TO 5.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SHIFT ACTUATOR
Diagnostic Procedure
TF-89
Page 2325 of 2395
4 CHECK INPUT SIGNAL
With CONSULT-II
1. Start engine (idling).
2. Select ªSELF-DIAG RESULTSº in Select Diag Mode.
3. Read out self-diagnostic result.
SMT826D
SMT978D
OK or NG
OK©GO TO 7.
NG©GO TO 6.
SHIFT ACTUATOR
Diagnostic Procedure (Cont'd)
TF-90
Page 2326 of 2395

5 CHECK INPUT SIGNAL
Without CONSULT-II
1. Start engine (idling).
2. Check voltage between transfer control unit harness connector terminal 33 (or 42) and body ground while 4WD shift
switch is set from 4H to 4LO (or from 4LO to 4H).
SMT828D
3. Result
MTBL0202
OK or NG
OK©GO TO 7.
NG©GO TO 6.
6 CHECK HARNESS CONTINUITY BETWEEN TRANSFER CONTROL UNIT AND TRANSFER CONTROL
DEVICE
OK or NG
OK©GO TO 7.
NG©Repair and replace harness connector between transfer control unit and transfer control
device.
7 PERFORM SELF-DIAGNOSIS AGAIN
After driving for a while, perform self-diagnosis again.
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit/output signal inspection. Refer to ªTRANSFER CON-
TROL UNIT INSPECTION TABLEº, ªTROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTIONº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SHIFT ACTUATOR
Diagnostic Procedure (Cont'd)
TF-91
Page 2327 of 2395
Diagnostic ProcedureNBTF0065
1 SHIFT ACTUATOR POSITION SWITCH
Refer to ªActuator & Actuator Position Switchº, ªCOMPONENT INSPECTIONº, TF-115.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 CHECK POSITION SWITCH
1. Recheck continuity of shift actuator position switch.
Refer to ªActuator & Actuator Position Switchº, ªCOMPONENT INSPECTIONº, TF-115.
Continuity should exist.
OK or NG
OK©GO TO 3.
NG©Repair or replace position switch.
3 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 4.
WITHOUT CONSULT-II©GO TO 5.
4 CHECK INPUT SIGNAL
With CONSULT-II
1. Start engine (idling).
2. Select ªSELF-DIAG RESULTSº in Select Diag Mode.
3. Read out self-diagnostic result.
SMT829DA
SMT978D
OK or NG
OK©GO TO 7.
NG©GO TO 6.
SHIFT ACTUATOR POSITION SWITCH
Diagnostic Procedure
TF-92
Page 2328 of 2395

5 CHECK INPUT SIGNAL
Without CONSULT-II
1. Start engine (idling).
2. Check voltage transfer control unit harness connector terminal 27 (or 44) and body ground while 4WD shift switch is
set from 4H to 4LO (or from 4LO to 4H).
SMT830D
3. Result
MTBL0203
OK or NG
OK©GO TO 7.
NG©GO TO 6.
6 CHECK HARNESS CONTINUITY BETWEEN TRANSFER CONTROL UNIT AND TRANSFER CONTROL
DEVICE
OK or NG
OK©GO TO 7.
NG©Repair and replace harness connector between transfer control unit and transfer control
device.
7 PERFORM SELF-DIAGNOSIS AGAIN
After driving for a while, perform self-diagnosis again.
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit/output signal inspection. Refer to ªTRANSFER CON-
TROL UNIT INSPECTION TABLEº, ªTROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTIONº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SHIFT ACTUATOR POSITION SWITCH
Diagnostic Procedure (Cont'd)
TF-93
Page 2329 of 2395
Diagnostic ProcedureNBTF0066
1 SHIFT ACTUATOR CIRCUIT
Refer to ªTransfer Shift Relay (High & Low)º, ªCOMPONENT INSPECTIONº and ªActuator & Actuator Position Switchº,
ªCOMPONENT INSPECTIONº, TF-114, 115.
OK or NG
OK©GO TO 2.
NG©Repair or replace transfer shift relay and actuator and actuator position switch.
2 CHECK POWER SOURCE OF TRANSFER SHIFT (HI & LOW) RELAY
SMT825DA
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº (Do not start engine).
3. Check voltage between transfer shift HI and LOW relay terminal 5 and body ground.
Voltage: Battery voltage
SMT831D
OK or NG
OK©GO TO 3.
NG©Check the following.
IContinuity between ignition switch and transfer shift HI & LOW relays
ICheck ground circuit between transfer shift HI & LOW relays and body ground.
IIgnition switch and No. 3 fuse (20A)
SHIFT ACTUATOR CIRCUIT
Diagnostic Procedure
TF-94
Page 2330 of 2395
3 CHECK POWER SOURCE OF TRANSFER CONTROL DEVICE
1. Disconnect transfer control device terminal.
2. Turn ignition switch to ªONº. (Do not start engine.)
3. Turn 4WD shift switch from ª4Hº to ª4LOº (or from ª4LOº to ª4Hº).
4. Check voltage between transfer control device terminal 3 (or 4) and body ground.
Voltage: Battery voltage
SMT832D
OK or NG
OK©GO TO 4.
NG©Check the following.
IHarness and connector from transfer shift HI and LOW relays to transfer control
device harness terminal
IGround circuit between transfer control device and body ground.
4 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 5.
WITHOUT CONSULT-II©GO TO 6.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SHIFT ACTUATOR CIRCUIT
Diagnostic Procedure (Cont'd)
TF-95
Page 2331 of 2395
5 CHECK INPUT SIGNAL
With CONSULT-II
1. Start engine (idling).
2. Select ªSELF-DIAG RESULTSº in Select Diag Mode.
3. Read out self-diagnostic result.
SMT835D
SMT978D
OK or NG
OK©GO TO 8.
NG©GO TO 7.
SHIFT ACTUATOR CIRCUIT
Diagnostic Procedure (Cont'd)
TF-96