Page 854 of 2395

Main 12 Causes of OverheatingNBEC0615
Engine Step Inspection item Equipment Standard Reference page
OFF 1IBlocked radiator
IBlocked condenser
IBlocked radiator grille
IBlocked bumperIVisual No blocking Ð
2ICoolant mixtureICoolant tester 50 - 50% coolant mixture See MA-11, ªRECOM-
MENDED FLUIDS AND
LUBRICANTSº.
3ICoolant levelIVisual Coolant up to MAX level
in reservoir tank and
radiator filler neckSee MA-14, ªChanging
Engine Coolantº.
4IRadiator capIPressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm
2,9-14
psi) (Limit)See LC-11, ªSystem
Checkº.
ON*
25ICoolant leaksIVisual No leaks See LC-11, ªSystem
Checkº.
ON*
26IThermostatITouch the upper and
lower radiator hosesBoth hoses should be
hotSee LC-16, ªThermostatº
and LC-19, ªRadiatorº.
ON*
17*5ICooling fanICONSULT-II Operating See trouble diagnosis for
DTC P0217 (EC-314).
OFF 8ICombustion gas leakIColor checker chemi-
cal tester 4 Gas ana-
lyzerNegative Ð
ON*
39ICoolant temperature
gaugeIVisual Gauge less than 3/4
when drivingÐ
ICoolant overflow to
reservoir tankIVisual No overflow during driv-
ing and idlingSee MA-14, ªChanging
Engine Coolantº.
OFF*
410ICoolant return from
reservoir tank to radia-
torIVisual Should be initial level in
reservoir tankSee MA-13, ªENGINE
MAINTENANCEº.
OFF 11ICylinder headIStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)See EM-42, ªInspectionº.
12ICylinder block and pis-
tonsIVisual No scuffing on cylinder
walls or pistonSee EM-63, ªInspectionº.
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
*5: Cooling fan is not applied to this vehicle.
For more information, refer to LC-24, ªOVERHEATING CAUSE ANALYSISº.
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DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
Main 12 Causes of Overheating
EC-319
Page 856 of 2395

SEF213Y
DTC Confirmation ProcedureNBEC0183CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 10 seconds
before conducting the next test.
WITH CONSULT-IINBEC0183S011) Turn ignition switch ªONº, and select ªDATA MONITORº mode
with CONSULT-II.
2) Start engine and warm it up to normal operating temperature.
3) Turn ignition switch ªOFFº and wait at least 10 seconds.
4) Start engine again and drive at 1,500 to 3,000 rpm for at least
3 minutes.
Hold the accelerator pedal as steady as possible.
NOTE:
Refer to the freeze frame data for the test driving conditions.
5) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-321.
WITH GSTNBEC0183S02Follow the procedure ªWith CONSULT-IIº above.
Diagnostic ProcedureNBEC0184
1 CHECK FOR INTAKE AIR LEAK
1. Start engine and run it at idle speed.
2. Listen for the sound of the intake air leak.
OK or NG
OK©GO TO 2.
NG©Discover air leak location and repair.
2 CHECK FOR EXHAUST SYSTEM CLOGGING
1. Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
OK or NG
OK©GO TO 3.
NG©Repair or replace it.
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DTC P0300 - P0306 NO.6-1CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE
DTC Confirmation Procedure
EC-321
Page 858 of 2395

5 CHECK IGNITION SPARK
1. Disconnect ignition wire from spark plug.
2. Connect a known good spark plug to the ignition wire.
3. Place end of spark plug against a suitable ground and crank engine.
4. Check for spark.
SEF575Q
OK or NG
OK©GO TO 6.
NG©Check ignition coil, power transistor and their circuits. Refer to ªDTC P1320 IGNITION
SIGNALº, EC-499
6 CHECK SPARK PLUGS
Remove the spark plugs and check for fouling, etc.
SEF156I
OK or NG
OK©GO TO 7.
NG©Repair or replace spark plug(s) with standard type one(s). For spark plug type, refer to
MA-13, ªENGINE MAINTENANCEº.
7 CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-14, ªMeasurement of Compression Pressureº.
Standard:
1,275 kPa (13.0 kg/cm
2, 185 psi)/300 rpm
Minimum:
981 kPa (10.0 kg/cm
2, 142 psi)/300 rpm
Difference between each cylinder:
98 kPa (1.0 kg/cm
2, 14 psi)/300 rpm
OK or NG
OK©GO TO 8.
NG©Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
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DTC P0300 - P0306 NO.6-1CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE
Diagnostic Procedure (Cont'd)
EC-323
Page 860 of 2395

11 CHECK HEATED OXYGEN SENSOR 1 (FRONT)
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select ªMANU TRIGº and ªHI SPEEDº in ªDATA MONITORº mode with CONSULT-II, and select ªHO2S1 (B1)/(B2)º and
ªHO2S1 MNTR (B1)/(B2)º.
3. Hold engine speed at 2,000 rpm under no load during the following steps.
4. Touch ªRECORDº on CONSULT-II screen.
SEF967Y
5. Check the following.
IªHO2S1 MNTR (B1)/(B2)º in ªDATA MONITORº mode changes from ªRICHº to ªLEANº to ªRICHº 5 times in 10 seconds.
5 times (cycles) are counted as shown left:
SEF647Y
IªHO2S1 (B1)/(B2)º voltage goes above 0.6V at least once.
IªHO2S1 (B1)/(B2)º voltage goes below 0.3V at least once.
IªHO2S1 (B1)/(B2)º voltage never exceeds 1.0V.
SEF648Y
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK©GO TO 14.
NG©GO TO 13.
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DTC P0300 - P0306 NO.6-1CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE
Diagnostic Procedure (Cont'd)
EC-325
Page 862 of 2395

14 CHECK MASS AIR FLOW SENSOR
With CONSULT-II
Check mass air flow sensor signal in ªDATA MONITORº mode with CONSULT-II.
2.0 - 6.0 g´m/sec: at idling
7.0 - 20.0 g´m/sec: at 2,500 rpm
With GST
Check mass air flow sensor signal in MODE 1 with GST.
2.0 - 6.0 g´m/sec: at idling
7.0 - 20.0 g´m/sec: at 2,500 rpm
OK or NG
OK©GO TO 15.
NG©Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-150.
15 CHECK SYMPTOM MATRIX CHART
Check items on the rough idle symptom in ªSymptom Matrix Chartº, EC-118.
OK or NG
OK©GO TO 16.
NG©Repair or replace.
16 ERASE THE 1ST TRIP DTC
Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-72.
Some tests may cause a 1st trip DTC to be set.
©GO TO 17.
17 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
©INSPECTION END
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DTC P0300 - P0306 NO.6-1CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE
Diagnostic Procedure (Cont'd)
EC-327
Page 864 of 2395
WITH CONSULT-IINBEC0188S011) Turn ignition switch ªONº and select ªDATA MONITORº mode
with CONSULT-II
2) Start engine and run it for at least 5 seconds at idle speed.
3) If DTC is detected, go to ªDiagnostic Procedureº, EC-331.
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DTC P0325 KNOCK SENSOR (KS)
DTC Confirmation Procedure (Cont'd)
EC-329
Page 866 of 2395

Diagnostic ProcedureNBEC0190
1 CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 93 and engine ground.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MW.
SEF321X
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 5.
NG©GO TO 2.
2 CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect knock sensor harness connector.
2. Check harness continuity between ECM terminal 93 and knock sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 4.
NG©GO TO 3.
3 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors F19, F116
IHarness for open or short between ECM and knock sensor
©Repair open circuit or short to ground or short to power in harness or connectors.
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DTC P0325 KNOCK SENSOR (KS)
Diagnostic Procedure
EC-331
Page 868 of 2395
8 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
©INSPECTION ENDGI
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DTC P0325 KNOCK SENSOR (KS)
Diagnostic Procedure (Cont'd)
EC-333