SAT209GA
Line Pressure TestNBAT0023ILocation of line pressure test ports.
IAlways replace line pressure plugs as they are self-seal-
ing bolts.
SAT647B
LINE PRESSURE TEST PROCEDURENBAT0023S011. Check A/T fluid and engine oil levels. If necessary, add fluid
and oil.
2. Drive vehicle for approx. 10 minutes or until fluid and oil reach
operating temperature.
ATF operating temperature:
50 - 80ÉC (122 - 176ÉF)
SAT518GB
SAT519GB
3. Install pressure gauge to corresponding line pressure port.
SAT513G
4. Set parking brake and block wheels.
IContinue to depress brake pedal fully while line pressure
test is being performed at stall speed.
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Line Pressure Test
AT-62
SAT493G
5. Start engine and measure line pressure at idle and stall speed.
IWhen measuring line pressure at stall speed, follow the
stall test procedure.
Line pressure:
Refer to SDS, AT-356.
JUDGEMENT OF LINE PRESSURE TESTNBAT0023S02
Judgement Suspected parts
At idleLine pressure is low in all posi-
tions.IOil pump wear
IControl piston damage
IPressure regulator valve or plug sticking
ISpring for pressure regulator valve damaged
IFluid pressure leakage between oil strainer and pressure regulator valve
IClogged strainer
Line pressure is low in particu-
lar position.IFluid pressure leakage between manual valve and particular clutch
IFor example, line pressure is:
Ð Low in ªRº and ª1º positions, but
Ð Normal in ªDº and ª2º positions.
Then, fluid leakage exists at or around low and reverse brake circuit.
Refer to ªCLUTCH AND BAND CHARTº, AT-17.
Line pressure is high.IMal-adjustment of throttle position sensor
IFluid temperature sensor damaged
ILine pressure solenoid valve sticking
IShort circuit of line pressure solenoid valve circuit
IPressure modifier valve sticking
IPressure regulator valve or plug sticking
IOpen in dropping resistor circuit
At stall speedLine pressure is low.IMal-adjustment of throttle position sensor
ILine pressure solenoid valve sticking
IShort circuit of line pressure solenoid valve circuit
IPressure regulator valve or plug sticking
IPressure modifier valve sticking
IPilot valve sticking
SAT786A
Road TestNBAT0024DESCRIPTIONNBAT0024S01IThe purpose of the test is to determine overall performance of
A/T and analyze causes of problems.
IThe road test consists of the following three parts:
1. Check before engine is started
2. Check at idle
3. Cruise test
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Line Pressure Test (Cont'd)
AT-63
Items Symptom Condition Diagnostic Item Reference Page
Shift ShockToo sharp a
shock in change
from D
1to D2.ON vehicle1. Throttle position sensor (Adjustment) EC-174
2. Line pressure test AT-62
3. Accumulator servo release AT-273
4. Control valve assembly AT-273
5. A/T fluid temperature sensor AT-105
OFF vehicle 6. Brake band AT-333
Too sharp a
shock in change
from D
2to D3.ON vehicle1. Throttle position sensor (Adjustment) EC-174
2. Line pressure test AT-62
3. Control valve assembly AT-273
OFF vehicle4. High clutch AT-317
5. Brake band AT-333
Too sharp a
shock in change
from D
3to D4.ON vehicle1. Throttle position sensor (Adjustment) EC-174
2. Line pressure test AT-62
3. Control valve assembly AT-273
OFF vehicle4. Brake band AT-333
5. Overrun clutch AT-320
Gear change
shock felt during
deceleration by
releasing accel-
erator pedal.ON vehicle1. Throttle position sensor (Adjustment) EC-174
2. Line pressure test AT-62
3. Overrun clutch solenoid valve AT-185
4. Control valve assembly AT-273
Large shock
changing from 1
2to 11in 1 position.ON vehicle 1. Control valve assembly AT-273
ON vehicle 2. Low & reverse brake AT-324
Improper Shift
TimingToo high a gear
change point from
D
1to D2, from D2to D3, from D3to
D
4.
AT-236, 239, 242ON vehicle1. Throttle position sensor (Adjustment) EC-174
2. Vehicle speed sensor´A/T (Revolution
sensor) and vehicle speed sensor´MTRAT- 111 , 1 9 7
3. Shift solenoid valve A AT-168
4. Shift solenoid valve B AT-172
Gear change
directly from D
1to
D
3occurs.ON vehicle1. Fluid level AT-59
2. Accumulator servo release AT-273
OFF vehicle 3. Brake band AT-333
Too high a
change point from
D
4to D3, from D3to D2, from D2to
D
1.ON vehicle1. Throttle position sensor (Adjustment) EC-174
2. Vehicle speed sensor´A/T (Revolution
sensor) and vehicle speed sensor´MTRAT- 111 , 1 9 7
Kickdown does
not operate when
depressing pedal
in D
4within kick-
down vehicle
speed.ON vehicle1. Throttle position sensor (Adjustment) EC-174
2. Vehicle speed sensor´A/T (Revolution
sensor) and vehicle speed sensor´MTRAT- 111 , 1 9 7
3. Shift solenoid valve A AT-168
4. Shift solenoid valve B AT-172
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Chart (Cont'd)
AT-82
Items Symptom Condition Diagnostic Item Reference Page
Improper Shift
TimingKickdown oper-
ates or engine
overruns when
depressing pedal
in D
4beyond kick-
down vehicle
speed limit.ON vehicle1. Vehicle speed sensor´A/T (Revolution
sensor) and vehicle speed sensor´MTRAT- 111 , 1 9 7
2. Throttle position sensor (Adjustment) EC-174
3. Shift solenoid valve A AT-168
4. Shift solenoid valve B AT-172
Gear change from
2
2to 23in 2 posi-
tion.ON vehicle1. Park/neutral position (PNP) switch
adjustmentAT-276
Gear change from
1
1to 12in 1 posi-
tion.ON vehicle1. Park/neutral position (PNP) switch
adjustmentAT-276
2. Manual control linkage adjustment AT-276
No Down ShiftFailure to change
gear from D
4to
D
3.ON vehicle1. Fluid level AT-59
2. Throttle position sensor (Adjustment) EC-174
3. Overrun clutch solenoid valve AT-185
4. Shift solenoid valve A AT-168
5. Line pressure solenoid valve AT-162
6. Control valve assembly AT-273
OFF vehicle7. Low & reverse brake AT-324
8. Overrun clutch AT-320
Failure to change
gear from D
3to
D
2or from D4to
D
2.ON vehicle1. Fluid level AT-59
2. Throttle position sensor (Adjustment) EC-174
3. Shift solenoid valve A AT-168
4. Shift solenoid valve B AT-172
5. Control valve assembly AT-273
OFF vehicle6. High clutch AT-317
7. Brake band AT-333
Failure to change
gear from D
2to
D
1or from D3to
D
1.ON vehicle1. Fluid level AT-59
2. Throttle position sensor (Adjustment) EC-174
3. Shift solenoid valve A AT-168
4. Shift solenoid valve B AT-172
5. Control valve assembly AT-273
OFF vehicle6. Low one-way clutch AT-328
7. High clutch AT-317
8. Brake band AT-333
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Chart (Cont'd)
AT-83
Items Symptom Condition Diagnostic Item Reference Page
No Up ShiftFailure to change
gear from D
3to
D
4.ON vehicle1. Park/neutral position (PNP) switch
adjustmentAT-276
2. Manual control linkage adjustment AT-276
3. Shift solenoid valve A AT-168
4. Vehicle speed sensor´A/T (Revolution
sensor) and vehicle speed sensor´MTRAT- 111 , 1 9 7
5. A/T fluid temperature sensor AT-105
OFF vehicle 6. Brake band AT-333
A/T does not shift
to D
4when driv-
ing with overdrive
control switch ON.ON vehicle1. Throttle position sensor (Adjustment) EC-174
2. Park/neutral position (PNP) switch
adjustmentAT-276
3. Vehicle speed sensor´A/T (Revolution
sensor) and vehicle speed sensor´MTRAT- 111 , 1 9 7
4. Shift solenoid valve A AT-168
5. Overrun clutch solenoid valve AT-185
6. Control valve assembly AT-273
7. A/T fluid temperature sensor AT-105
8. Line pressure solenoid valve AT-162
OFF vehicle9. Brake band AT-333
10. Overrun clutch AT-320
Slips/Will Not
EngageVehicle will not
run in R position
(but runs in D, 2
and 1 positions).
Clutch slips.
Very poor accel-
eration.
AT-227ON vehicle1. Manual control linkage adjustment AT-276
2. Line pressure test AT-62
3. Line pressure solenoid valve AT-162
4. Control valve assembly AT-273
OFF vehicle5. Reverse clutch AT-314
6. High clutch AT-317
7. Forward clutch AT-320
8. Overrun clutch AT-320
9. Low & reverse brake AT-324
Vehicle will not
run in D and 2
positions (but
runs in 1 and R
positions).ON vehicle 1. Manual control linkage adjustment AT-276
OFF vehicle 2. Low one-way clutch AT-328
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Chart (Cont'd)
AT-85
Items Symptom Condition Diagnostic Item Reference Page
Slips/Will Not
EngageVehicle will not
run in D, 1, 2
positions (but
runs in R posi-
tion). Clutch slips.
Very poor accel-
eration.
AT-230ON vehicle1. Fluid level AT-59
2. Line pressure test AT-62
3. Line pressure solenoid valve AT-162
4. Control valve assembly AT-273
5. Accumulator N-D AT-273
OFF vehicle6. Reverse clutch AT-314
7. High clutch AT-317
8. Forward clutch AT-320
9. Forward one-way clutch AT-330
10. Low one-way clutch AT-328
Clutches or
brakes slip some-
what in starting.ON vehicle1. Fluid level AT-59
2. Manual control linkage adjustment AT-276
3. Throttle position sensor (Adjustment) EC-174
4. Line pressure test AT-62
5. Line pressure solenoid valve AT-162
6. Control valve assembly AT-273
7. Accumulator N-D AT-273
OFF vehicle8. Forward clutch AT-320
9. Reverse clutch AT-314
10. Low & reverse brake AT-324
11. Oil pump AT-297
12. Torque converter AT-286
No creep at all.
AT-227, 230ON vehicle1. Fluid level AT-59
2. Line pressure test AT-62
3. Control valve assembly AT-273
OFF vehicle4. Forward clutch AT-320
5. Oil pump AT-297
6. Torque converter AT-286
Almost no shock
or clutches slip-
ping in change
from D
1to D2.ON vehicle1. Fluid level AT-59
2. Throttle position sensor (Adjustment) EC-174
3. Line pressure test AT-62
4. Accumulator servo release AT-273
5. Control valve assembly AT-273
OFF vehicle 6. Brake band AT-333
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Chart (Cont'd)
AT-86
Items Symptom Condition Diagnostic Item Reference Page
Slips/Will Not
EngageAlmost no shock
or slipping in
change from D
2to
D
3.ON vehicle1. Fluid level AT-59
2. Throttle position sensor (Adjustment) EC-174
3. Line pressure test AT-62
4. Control valve assembly AT-273
OFF vehicle5. High clutch AT-317
6. Forward clutch AT-320
Almost no shock
or slipping in
change from D
3to
D
4.ON vehicle1. Fluid level AT-59
2. Throttle position sensor (Adjustment) EC-174
3. Line pressure test AT-62
4. Control valve assembly AT-273
OFF vehicle5. High clutch AT-317
6. Brake band AT-333
Races extremely
fast or slips in
changing from D
4to D3when
depressing pedal.ON vehicle1. Fluid level AT-59
2. Throttle position sensor (Adjustment) EC-174
3. Line pressure test AT-62
4. Line pressure solenoid valve AT-162
5. Control valve assembly AT-273
OFF vehicle6. High clutch AT-317
7. Forward clutch AT-320
Races extremely
fast or slips in
changing from D
4to D2when
depressing pedal.ON vehicle1. Fluid level AT-59
2. Throttle position sensor (Adjustment) EC-174
3. Line pressure test AT-62
4. Line pressure solenoid valve AT-162
5. Shift solenoid valve A AT-168
6. Control valve assembly AT-273
OFF vehicle7. Brake band AT-333
8. Forward clutch AT-320
Races extremely
fast or slips in
changing from D
3to D2when
depressing pedal.ON vehicle1. Fluid level AT-59
2. Throttle position sensor (Adjustment) EC-174
3. Line pressure test AT-62
4. Line pressure solenoid valve AT-162
5. Control valve assembly AT-273
6. A/T fluid temperature sensor AT-105
OFF vehicle7. Brake band AT-333
8. Forward clutch AT-320
9. High clutch AT-317
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Chart (Cont'd)
AT-87
Items Symptom Condition Diagnostic Item Reference Page
Slips/Will Not
EngageRaces extremely
fast or slips in
changing from D
4or D3to D1when
depressing pedal.ON vehicle1. Fluid level AT-59
2. Throttle position sensor (Adjustment) EC-174
3. Line pressure test AT-62
4. Line pressure solenoid valve AT-162
5. Control valve assembly AT-273
OFF vehicle6. Forward clutch AT-320
7. Forward one-way clutch AT-330
8. Low one-way clutch AT-328
Vehicle will not
run in any posi-
tion.ON vehicle1. Fluid level AT-59
2. Manual control linkage adjustment AT-276
3. Line pressure test AT-62
4. Line pressure solenoid valve AT-162
OFF vehicle5. Oil pump AT-297
6. High clutch AT-317
7. Brake band AT-333
8. Low & reverse brake AT-324
9. Torque converter AT-286
10. Parking pawl components AT-337
NOT USEDEngine cannot be
started in P and N
positions.
AT-221ON vehicle1. Ignition switch and starter EL-9, and SC-10
2. Manual control linkage adjustment AT-276
3. Park/neutral position (PNP) switch
adjustmentAT-276
Engine starts in
positions other
than P and N.
AT-221ON vehicle1. Manual control linkage adjustment AT-276
2. Park/neutral position (PNP) switch
adjustmentAT-276
Transmission
noise in P and N
positions.ON vehicle1. Fluid level AT-59
2. Line pressure test AT-62
3. Throttle position sensor (Adjustment) EC-174
4. Vehicle speed sensor´A/T (Revolution
sensor) and vehicle speed sensor´MTRAT- 111 , 1 9 7
5. Engine speed signal AT-116
OFF vehicle6. Oil pump AT-297
7. Torque converter AT-286
Vehicle moves
when changing
into P position or
parking gear does
not disengage
when shifted out
of P position.
AT-222ON vehicle 1. Manual control linkage adjustment AT-276
OFF vehicle 2. Parking pawl components AT-337
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Symptom Chart (Cont'd)
AT-88