Disassembly and AssemblyNBST0018
SST845C
1. Combination switch
2. Lock nut
3. Jacket tube assembly4. Tilt lever
5. Tilt spring
6. Steering column shaft assembly7. Band
8. Jacket tube bracket insulator
assembly
9. Hole cover
SST490C
IWhen disassembling and assembling, unlock steering lock
with key.
IInstall lock nut on steering column shaft and tighten the nut to
specification.
: 25 - 34 N´m (2.5 - 3.5 kg-m, 18 - 25 ft-lb)
SST742A
ISteering lock
a) Break self-shear type screws with a drill or other appropriate
tool.
b) Install new self-shear type screws and then cut off self-shear
type screw heads.
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STEERING WHEEL AND STEERING COLUMN
Disassembly and Assembly
ST-13
Indicated items
(Screen terms for CONSULT, ªDATA
MONITORº mode)Display Conditions
Clutch pressure switch
(CL PRES SW)OFFIgnition switch in ªONº, and 4WD shift switch in ª2WDº.
(ªWaitº function is not operating.)
ONIgnition switch in ªONº, and 4WD shift switch in ªAUTOº
or ª4Hº and A/T selector lever in ªDº. (ªWaitº function is
not operating.)
Control torque
(COMP CL TORQ)0 kg-m
4WD shift switch
(ªWaitº function is not oper-
ating.)In ª2WDº position
39 - 1,079 N´m
(4 - 110 kg-m, 29 - 796 ft-lb)In ªAUTOº position
1,079 N´m
(110 kg-m, 796 ft-lb)In ª4Hº or ª4LOº position
4WD solenoid
(DUTY SOLENOID)4% In ª2WDº position
94 - 4% In ªAUTOº position
4% In ª4Hº or ª4LOº position
2-4WD shift solenoid valve
(2-4WD SOL)OFF
4WD shift switchIn ª2WDº position
ON (ªWaitº function is not oper-
ating.)
In ªAUTOº position
OFF (ªWaitº function is operat-
ing.)
ON (ªWaitº function is not oper-
ating.)
In ª4Hº position
OFF (ªWaitº function is operat-
ing.)
ON In ª4LOº position
Indicated items Display Conditions
Battery voltage Approx. 12V Key switch ªONº and engine at rest
Approx. 13 - 14V During idling
AUTO switch OFF 4WD shift switch in other than ªAUTOº position
ON 4WD shift switch in ªAUTOº position
4L switch OFF 4WD shift switch in other than ª4LOº position
ON 4WD shift switch in ª4LOº position
N position switch OFF A/T selector lever in other than ªNº position
ON A/T selector lever in ªNº position
R position swtich OFF A/T selector lever in other than ªRº position
ON A/T selector lever in ªRº position
P position switch OFF A/T selector lever in other than ªPº position
ON A/T selector lever in ªPº position
Throttle opening 0.0/8 - 8.0/8 Throttle fully closed (0.0/8) or throttle fully open (8.0/8)
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Trouble Diagnosis with CONSULT-II (Cont'd)
TF-37
Indicated items Display Conditions
4WD-mode2WD
4WD shift switchIn ª2WDº position
AUTO In ªAUTOº position
LOCK In ª4Hº position
4L In ª4LOº position
Front wheel speed 0 - 255 km/h (0 - 158 MPH) 0 km/h (vehicle at standstill)
Rear wheel speed 0 - 255 km/h (0 - 158 MPH) 0 km/h (vehicle at standstill)
Shift ACTR operating 1,
Shift activating monitor 1OFF During normal operation
ON During shifts from ª4Hº to ª4LOº position
Shift ACTR operating 2,
Shift activating monitor 2OFF During normal operation
ON During shifts from ª4LOº to ª4Hº position
4WD fail lamp OFF During normal operation
ONDuring 2-second period (after key switch turned to ªONº) or
when system is out of order
Shift ACTR position sensing
switch 1OFF 4WD shift switch is in a position other than ª4LOº.
ON 4WD shift switch in ª4LOº position
Shift ACTR position sensing
switch 2OFF 4WD shift switch in ª4LOº position
ON 4WD shift switch is in a position other than ª4LOº.
2WD indicator lamp OFF Engine at rest or system out of order
ON Except the above condition
AUTO indicator lamp
OFFEngine at rest during 2WD-mode operation or system out of
order
ON4WD shift switch in ª4LOº or ª4Hº position and A/T selector
lever in ªAUTOº position
LOCK indicator lamp
OFFEngine at rest and A/T selector lever in ªAUTOº position during
2WD-mode operation or system out of order
ON 4WD shift switch in ª4Hº or ª4LOº position
4L indicator lamp
OFFEngine at rest and A/T selector lever in ªAUTOº position during
2WD-mode operation or system out of order
ON 4WD shift switch in ª4LOº position
WORK SUPPORTNBTF0012S06PurposeNBTF0012S0601When there is no problem with transfer and 4WD system, follow-
ing symptoms in ªAUTOº mode may be claimed by a customer.
ITight corner braking symptom after accelerator (throttle) open-
ing (Note 1)
IVibration when accelerating on a low road (snow-covered or
icy road) (Note 2)
It is possible to deal with these symptoms by changing
ªCLUTCH FORCE RELEASE LIMIT VALUEº. However, be
careful when changing the values because it may adversely
affect driving performance.
NOTE:
1) When the accelerator is slightly open (approx. 1/8) or fully
closed after being opened. The tight corner braking symptom
during idle creep driving with accelerator fully closed cannot be
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Trouble Diagnosis with CONSULT-II (Cont'd)
TF-38
IntroductionNBTF0013DESCRIPTIONNBTF0013S01When a malfunction (indicated by the 4WD warning lamp illumination) occurs, collect information first from the
customer about how the malfunction occurs. Then, proceed with the diagnosis presuming it is the cause. Also
inspect the electrical system, paying close attention to other possibilities such as fluid level and leaks.
All-mode 4WD transfer is controlled by transfer control unit and sensors.
If a malfunction occurs in the all-mode 4WD system, the 4WD warning lamp lights up to inform of the system
malfunction. There are two ways to identify the cause of the malfunction.
1) Performing the self-diagnosis. (The 4WD warning lamp will indicate what kind of malfunction has occurred
by flickering.)
2) Performing diagnosis using CONSULT-II.
DIAGNOSTIC WORKSHEETNBTF0013S02Information from CustomerNBTF0013S0201KEY POINTS
WHAT..... Vehicle model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Information sheet from customer
Customer name MR/MS Model & Year VIN
Transfer model
ATX14AEngine Mileage
Incident Date Manuf. Date In Service Date
FrequencylContinuouslIntermittent ( times a day)
Symptomsl4WD shift indicator lamp does not turn on.
l4WD warning lamp does not turn on.
l4WD shift indicator lamp does not turn off.
lATP warning lamp does not turn on.
l4LO indicator lamp does not turn on.
l4WD shift indicator lamp does not indicate ª4Hº.
l4WD shift indicator lamp repeats flicking.
lTight corner braking symptom occurs.
l4WD system does not operate.
lOthers.
4WD warning lamplContinuously litlNot lit
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TROUBLE DIAGNOSIS Ð INTRODUCTION
Introduction
TF-41
Terminal
No.Item Condition Judgement standard
9 4WD shift switch (2WD)
&
4WD shift switch is set to ª2WDº
position.Battery voltage
4WD shift switch is set to any posi-
tion other than ª2WDº.Less than 1V
10Transfer dropping resis-
tor4WD shift switch is set to ªAUTOº
position.Approx.4-14V
4WD shift switch is set to any posi-
tion other than ª2WDº.Less than 1V
114WD shift indicator lamp
(4H)
ª4Hº indicator lamp comes ON. Less than 1V
4WD shift switch is set to any posi-
tion other than ª4Hº.Battery voltage
124WD shift indicator lamp
(4LO)ª4LOº indicator lamp comes ON. Approx. 0V
4WD shift switch is set to any posi-
tion other than ª4LOº.Battery voltage
13 Transfer shift relay (Low)
&
While actuator is operating
(4LO,4H)Battery voltage
Actuator does not operate. Approx. 0V
14 Transfer motor relayTransfer motor relay is ON. Battery voltage
Transfer motor relay is OFF. Less than 1V
15 PNP switch (N position)A/T selector lever is set to ªNº posi-
tion.Battery voltage
A/T selector lever is set to any posi-
tion other than ªNº position.Less than 1V
16 Power supply ÐIgnition key is set to ªONº position. Battery voltage
Ignition key is set to ªOFFº position. Approx. 0V
17 PNP switch (P position)
&
A/T selector lever is set to ªPº posi-
tion.Battery voltage
A/T selector lever is set to any posi-
tion other than ªPº.Less than 1V
18 4WD shift switch (4H)4WD shift switch is set to ª4Hº posi-
tion.Battery voltage
4WD shift switch is set to any posi-
tion other than ª4Hº.Less than 1V
19 4WD solenoid valve4WD shift switch is set to ªAUTOº
position.Approx. 1.5 - 3V
4WD shift switch is set to any posi-
tion other than ª2WDº.Less than 1V
20ÐÐÐÐ
214WD shift indicator lamp
(AUTO)
ªAUTOº indicator lamp comes ON. Approx. 0V
4WD shift switch is set to any posi-
tion other than ªAUTOº.Battery voltage
22 Power supply ÐIgnition key is set to ªONº position. Battery voltage
Ignition key is set to ªOFFº position. Approx. 0V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-56
Terminal
No.Item Condition Judgement standard
23 4WD shift switch (4LO)
&
4WD shift switch is set to ª4LOº posi-
tion.Battery voltage
4WD shift switch is set to any posi-
tion other than ª4LOº.Less than 1V
24 4WD shift switch (AUTO)4WD shift switch is set to ªAUTOº
position.Battery voltage
4WD shift switch is set to any posi-
tion other than ªAUTOº.Less than 1V
25 Neutral-4LO switchTransfer is set to ª4LOº position. Approx. 0V
Transfer is set to any position other
than ª4LOº.Power supply
26Throttle position switch
(closed)Throttle valve is closed. Power supply
Throttle valve is in any position other
than ªclosedº.Approx. 0V
27Transfer 4H actuator
switch4WD shift switch is set to ª4Hº posi-
tion.Less than 1V
4WD shift switch is set to any posi-
tion other than ª4Hº.Battery voltage
28Throttle position sensor
(Ground)Throttle valve is closed.
Less than 1V
Throttle valve is fully open.
29TCM signal (Vehicle
speed signal)When moving at 20 km/h (12 MPH),
use the CONSULT-II pulse frequency
measuring function.*1
CAUTION:
Connect the diagnosis data link
cable to the vehicle diagnosis con-
nector.
*1: A circuit tester cannot be used to
test this item.Approximately 225 Hz
30Throttle position sensor
(Power supply for throttle
position sensor)Ignition key is set to ªONº position. Approx. 4.5 - 5.5V
Ignition key is set to ªOFFº position. Approx. 0VGI
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-57