2001 DODGE RAM height

(4) Install fourth gear synchro ring on input shaft
(Fig. 81).
(5) Adjust height of idler gear pedestal on assem-
bly fixture (Fig. 82). Start with a basic height of 18.4
cm (7-1/4 in.). Final adjustment can be made after
gear is positioned on pedestal.
Fig. 79 Fixture For Geartrain Build-up
1 - ADAPTER 6747-2B
2 - CUP 8115
3 - ADAPTER 6747-1A
4 - FIXTURE 6747
Fig. 80 Pilot Bearing And Input Shaft
1 - PILOT BEARING
2 - INPUT SHAFT
Fig. 81 Fourth Gear Synchro
1 - FOURTH GEAR SYNCHRO RING
2 - INPUT SHAFT
Fig. 82 Idler Pedestal Base Height
1 - REVERSE IDLER PEDESTAL
21 - 28 MANUAL - NV3500BR/BE
MANUAL - NV3500 (Continued)

(6) Install assembled output shaft and geartrain in
input shaft (Fig. 83). Carefully rotate output shaft
until the 3-4 synchro ring seats in synchro hub and
sleeve.
(7) Install Adapter 6747-2B on front bearing hub
of countershaft, if not previously done. The shoulder
goes toward the countershaft.
(8) Slide countershaft (and adapter) into fixture
slot. Verify countershaft and output shaft gears are
fully meshed with the mainshaft gears before pro-
ceeding (Fig. 84).(9) Check alignment of countershaft and output
shaft gear teeth. Gears may not align perfectly a dif-
ference in height of 1.57 to 3.18 mm (1/16 to 1/8 in.)
will probably exist. This difference will not interfere
with assembly. If difference is greater than this, the
countershaft adapter tool is probably upside down.
Remove countershaft, reverse adapter tool, reinstall
countershaft and check alignment again.
(10) Position reverse idler in support cup of assem-
bly fixture (Fig. 85). Verify idler gear is properly
meshed and aligned with shaft gear teeth and that
bolt holes are facing out from the geartrain. Adjust
pedestal up or down if necessary and verify short end
of idler shaft is facing up as shown.
Fig. 83 Output Shaft And Geartrain Installed In Input
1 - OUTPUT SHAFT AND GEARTRAIN
2 - INPUT SHAFT
3 - FIXTURE 6747
Fig. 84 Countershaft On Fixture Tool
1 - OUTPUT SHAFT AND GEARTRAIN
2 - COUNTERSHAFT (SLIDE INTO PLACE ON FIXTURE TOOL)
BR/BEMANUAL - NV3500 21 - 29
MANUAL - NV3500 (Continued)

EXTENSION/ADAPTER HOUSING
(1) Install extension housing bushing with
Installer 8156 and Handle C-4171, if necessary. The
oil feed hole must be at the 12 o'clock position when
installed.
(2) On 4X2 vehicles, install extension housing seal
with Installer 8154 and Handle C-4171, with the
weep hole at the bottom.
NOTE: Drain hole located in the dust boot portion
of the seal must face downward ( toward the
ground) when installed.
(3) On 4X4 vehicles, install adapter housing seal
with Installer C-3860-A and Handle C-4171.
(4) Install the crossover cam bushing into the
extension/adapter housing with Installer 8239 and
Handle C-4171.
(5) Clean the rear of the transmission case of all
sealer.
(6) Install reverse countershaft gear bearing race
onto the reverse countershaft gear bearing.
(7) Measure the distance from the back of the
bearing race to Gauge Bar 6311 (Fig. 94).(8) Measure thickness of the gauge bar and record
the total of the two measurements.
(9) Clean all the sealer from the extension/adapter
housing.
(10) Place Gauge Bar 6311 across the housing face.
Measure the distance from the top of the bar to the
bottom of the reverse countershaft bearing race bore
(Fig. 95).
(11) Subtract thickness of the gauge bar from the
measurement and record the result.
(12) The difference between the two measurements
is the end-play for the reverse countershaft gear
assembly.
(13) Install shims to achieve 0.15-0.25 mm (0.006-
0.010 in.) end-play for the reverse countershaft gear
assembly into the reverse countershaft bearing race
bore.
(14) Use Installer to install the reverse counter-
shaft bearing race into the extension/adapter hous-
ing.
(15) Install back-up lamp switch and a new gasket
into the extension/adapter housing. Tighten switch to
28 N´m (20 ft.lbs.).
(16) Install crossover cam into the extension/
adapter housing.
(17) Install bolt to hold the crossover cam to the
extension/adapter housing (Fig. 96).
Fig. 94 Measure Height of Reverse Countershaft
1 - MEASURE DISTANCE FROM RACE TO GAUGE BAR 6311
Fig. 95 Reverse Countershaft Gear Bearing Race
Bore
1 - GAUGE BAR 6311 TO BEARING RACE BORE
MEASUREMENT
21 - 124 MANUAL - NV5600BR/BE
MANUAL - NV5600 (Continued)

WINDSHIELD
DESCRIPTION
WARNING: DO NOT OPERATE THE VEHICLE
WITHIN 24 HOURS OF WINDSHIELD INSTALLATION.
IT TAKES AT LEAST 24 HOURS FOR URETHANE
ADHESIVE TO CURE. IF IT IS NOT CURED, THE
WINDSHIELD MAY NOT PERFORM PROPERLY IN
AN ACCIDENT.
URETHANE ADHESIVES ARE APPLIED AS A SYS-
TEM. USE GLASS CLEANER, GLASS PREP SOL-
VENT, GLASS PRIMER, PVC (VINYL) PRIMER AND
PINCH WELD (FENCE) PRIMER PROVIDED BY THE
ADHESIVE MANUFACTURER. IF NOT, STRUCTURAL
INTEGRITY COULD BE COMPROMISED.
DAIMLERCHRYSLER DOES NOT RECOMMEND
GLASS ADHESIVE BY BRAND. TECHNICIANS
SHOULD REVIEW PRODUCT LABELS AND TECHNI-
CAL DATA SHEETS, AND USE ONLY ADHESIVES
THAT THEIR MANUFACTURES WARRANT WILL
RESTORE A VEHICLE TO THE REQUIREMENTS OF
FMVSS 212. TECHNICIANS SHOULD ALSO INSURE
THAT PRIMERS AND CLEANERS ARE COMPATIBLE
WITH THE PARTICULAR ADHESIVE USED.
BE SURE TO REFER TO THE URETHANE MANU-
FACTURER'S DIRECTIONS FOR CURING TIME
SPECIFICATIONS, AND DO NOT USE ADHESIVE
AFTER ITS EXPIRATION DATE.
VAPORS THAT ARE EMITTED FROM THE URE-
THANE ADHESIVE OR PRIMER COULD CAUSE
PERSONAL INJURY. USE THEM IN A WELL-VENTI-
LATED AREA.
SKIN CONTACT WITH URETHANE ADHESIVE
SHOULD BE AVOIDED. PERSONAL INJURY MAY
RESULT.
ALWAYS WEAR EYE AND HAND PROTECTION
WHEN WORKING WITH GLASS.
CAUTION: Protect all painted and trimmed surfaces
from coming in contact with urethane or primers.
Be careful not to damage painted surfaces when
removing moldings or cutting urethane around
windshield.
OPERATION
The windshield is attached to the window frame
with urethane adhesive. The urethane adhesive is
applied cold and seals the surface area between the
window opening and the glass. The primer adheres
the urethane adhesive to the windshield.
It is difficult to salvage a windshield during the
removal operation. The windshield is part of the
structural support for the roof. The urethane bonding
used to secure the windshield to the fence is difficultto cut or clean from any surface. If the moldings are
set in urethane, it would also be unlikely they could
be salvaged. Before removing the windshield, check
the availability of the windshield and moldings from
the parts supplier.
REMOVAL
(1) Remove inside rear view mirror. (Refer to 23 -
BODY/INTERIOR/REAR VIEW MIRROR - REMOV-
AL).
(2) Remove cowl grill. (Refer to 23 - BODY/EXTE-
RIOR/COWL GRILLE - REMOVAL).
(3) With doors open, remove windshield molding
(Fig. 7). Pull outward on molding beginning at the
bottom of A-pillars using pliers.
(4) Cut urethane bonding from around windshield
using a suitable sharp cold knife (C-4849). A pneu-
matic cutting device can be used but is not recom-
mended (Fig. 8).
(5) Separate windshield from vehicle.
INSTALLATION
WARNING: Allow the urethane at least 24 hours to
cure before returning the vehicle to use.
CAUTION: Roll down the left and right front door
glass and open the rear glass slider (if available)
before installing windshield to avoid pressurizing
the passenger compartment if a door is slammed
before urethane is cured. Water leaks can result.
The windshield fence should be cleaned of most of
its old urethane bonding material. A small amount of
old urethane, approximately 1-2 mm in height,
Fig. 7 Windshield Moldings
1 - WINDSHIELD
2 - WINDSHIELD MOLDING
23 - 148 STATIONARY GLASSBR/BE

should remain on the fence. Do not grind off or com-
pletely remove all old urethane from the fence, the
paint finish and bonding strength will be adversely
affected.
(1) Place replacement windshield into windshield
opening and position glass in the center of the open-
ing against the support spacers. Mark the outside
surface of the glass at the support spacers with a
grease pencil or pieces of masking tape and ink pen
to use as a reference for installation. Remove replace-
ment windshield from windshield opening (Fig. 9).
(2) Position the windshield inside up on a suitable
work surface with two padded, wood 10 cm by 10 cm
by 50 cm (4 in. by 4 in. by 20 in.) blocks, placed par-
allel 75 cm (2.5 ft.) apart (Fig. 10).
(3) Clean inside of windshield with MOPAR Glass
Cleaner and lint-free cloth.
(4) Apply clear glass primer 25 mm (1 in.) wide
around perimeter of windshield and wipe with a new
clean and dry lint- free cloth.
(5) Apply the molding to the windshield:
(a) Press the upper corners of the molding onto
the windshield.
(b) Press the header section onto the windshield.
(c) Press the A-Pillar sections onto the wind-
shield.
(6) Apply black-out primer onto the glass using the
windshield molding as a guide. The primer should be
15 mm (5/8 in.) wide on the top and sides of the glass
and 25 mm (1 in.) on the bottom of windshield. Allow
at least three minutes drying time.
(7) Locatenewsupport spacers on support brack-
ets and adjust to lowest height.
(8) Position one 5 mm (3/16 in.) soft spacer (p/n
55028214) at the bottom of the windshield fence (Fig.
11).(9) Apply a 13mm (1/2 in.) high and 10mm (3/8 in.)
wide bead of urethane around the perimeter of wind-
shield. At the bottom, apply the bead 7 mm (1/4 in.)
inboard from the glass edge. On the three sides
where the molding is on the glass, follow the edge of
molding. The urethane bead should be shaped in a
triangular cross-section, this can be achieved by
notching the tip of the applicator (Fig. 12).
(10) With the aid of a helper, position the wind-
shield over the windshield opening. Align the refer-
ence marks at the bottom of the windshield to the
support spacers.
Fig. 8 Cut Urethane Around Windshield
1 - WINDSHIELD
2 - COLD KNIFE
Fig. 9 Center Windshield and Mark at Support
1 - WINDSHIELD
2 - INDEX MARKS
3 - SUPPORT SPACERS
Fig. 10 Work Surface Set up
1 - WINDSHIELD AND MOULDINGS
2 - URETHANE BEAD AROUND GLASS 7mm (.3 in.) FROM
EDGE
3 - BLOCKS
BR/BESTATIONARY GLASS 23 - 149
WINDSHIELD (Continued)

(4) Check that safety labels regarding the use of
seat belts and air bags are in place (such as on the
sun visors) (Fig. 30).
(5) Ensure head restraints are properly installed.
Inspect the height adjustment for ease of operation.
INSPECTION - SEATS
(1) Remove protective seat, carpet and door covers
(if being delivered) where applicable.
(2) Check that manual/power seat adjustments
work properly for all seats (Fig. 31).²Inspect the operation of front seat mechanical
slides and power adjusters (Fig. 31)
²Check the seatback recliner for ease of release
and operation
²Check the rear seatback latches for ease of
release
²On fold-down rear seats, latch the rear seats
and pull forward on the seats to check that the
latches hold
(3) Check the seat heaters on vehicles equipped
with heated seats.
(4) Check that all seats are securely located in
their adjustable tracks (Fig. 31).
Fig. 31 SEAT CONTROLS
Fig. 28 HEADLAMP SWITCH
Fig. 29 EMERGENCY FLASHER SWITCH
Fig. 30 SEAT BELT LABELS
BR/BENEW VEHICLE PREPARATION 30 - 13
BODY INTERIOR (Continued)

ABS INDICATOR - DESCRIPTION.........8J-14
ABS INDICATOR - OPERATION..........8J-14
A/C APPLICATION TABLE,
SPECIFICATIONS......................24-8
A/C COMPRESSOR - DESCRIPTION......24-46
A/C COMPRESSOR - DIAGNOSIS AND
TESTING...........................24-46
A/C COMPRESSOR - INSTALLATION......24-47
A/C COMPRESSOR - OPERATION........24-46
A/C COMPRESSOR - REMOVAL.........24-47
A/C COMPRESSOR CLUTCH -
DESCRIPTION.......................24-13
A/C COMPRESSOR CLUTCH -
INSPECTION........................24-16
A/C COMPRESSOR CLUTCH -
INSTALLATION.......................24-16
A/C COMPRESSOR CLUTCH -
OPERATION.........................24-13
A/C COMPRESSOR CLUTCH - REMOVAL . . 24-14
A/C COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE...............24-13
A/C COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING.............24-13
A/C COMPRESSOR CLUTCH RELAY -
DESCRIPTION.......................24-17
A/C COMPRESSOR CLUTCH RELAY -
DIAGNOSIS AND TESTING.............24-17
A/C COMPRESSOR CLUTCH RELAY -
INSTALLATION.......................24-18
A/C COMPRESSOR CLUTCH RELAY -
OPERATION.........................24-17
A/C COMPRESSOR CLUTCH RELAY -
REMOVAL..........................24-18
A/C CONDENSER - DESCRIPTION........24-48
A/C CONDENSER - INSTALLATION.......24-49
A/C CONDENSER - OPERATION..........24-48
A/C CONDENSER - REMOVAL...........24-49
A/C EVAPORATOR - DESCRIPTION.......24-52
A/C EVAPORATOR - INSTALLATION......24-53
A/C EVAPORATOR - OPERATION.........24-53
A/C EVAPORATOR - REMOVAL..........24-53
A/C HEATER CONTROL - DESCRIPTION . . . 24-18
A/C HEATER CONTROL - DIAGNOSIS
AND TESTING.......................24-19
A/C HEATER CONTROL - INSTALLATION . . . 24-20
A/C HEATER CONTROL - OPERATION.....24-18
A/C HEATER CONTROL - REMOVAL......24-19
A/C HIGH PRESSURE SWITCH -
DESCRIPTION.......................24-20
A/C HIGH PRESSURE SWITCH -
DIAGNOSIS AND TESTING.............24-20
A/C HIGH PRESSURE SWITCH -
INSTALLATION.......................24-21
A/C HIGH PRESSURE SWITCH -
OPERATION.........................24-20
A/C HIGH PRESSURE SWITCH -
REMOVAL..........................24-21
A/C LINE COUPLERS - DESCRIPTION.....24-40
A/C LINE COUPLERS - OPERATION......24-41
A/C LINE COUPLERS - STANDARD
PROCEDURE........................24-43
A/C LOW PRESSURE SWITCH -
DESCRIPTION.......................24-21
A/C LOW PRESSURE SWITCH -
DIAGNOSIS AND TESTING.............24-21
A/C LOW PRESSURE SWITCH -
INSTALLATION.......................24-22
A/C LOW PRESSURE SWITCH -
OPERATION.........................24-21
A/C LOW PRESSURE SWITCH -
REMOVAL..........................24-21
A/C ORIFICE TUBE - DESCRIPTION.......24-53
A/C ORIFICE TUBE - OPERATION........24-53
A/C ORIFICE TUBE - REMOVAL..........24-54
A/C PERFORMANCE - DIAGNOSIS AND
TESTING............................24-2
ACCELERATOR PEDAL - INSTALLATION . . . 14-37
ACCELERATOR PEDAL - REMOVAL.......14-37
ACCELERATOR PEDAL POSITION
SENSOR - DESCRIPTION
...............14-91
ACCELERATOR PEDAL POSITION
SENSOR - INSTALLATION
..............14-93
ACCELERATOR PEDAL POSITION
SENSOR - OPERATION
................14-91
ACCELERATOR PEDAL POSITION
SENSOR - REMOVAL
..................14-91
ACCESSORY DRIVE BELT - DIAGNOSIS
AND TESTING
................7-24,7-27,7-31ACCUMULATOR - DESCRIPTION.........24-54
ACCUMULATOR - DESCRIPTION . 21-191,21-362,
21-537,21-707
ACCUMULATOR - INSPECTION . . 21-192,21-363,
21-538,21-708
ACCUMULATOR - INSTALLATION........24-55
ACCUMULATOR - OPERATION..........24-54
ACCUMULATOR - OPERATION . . . 21-191,21-362,
21-537,21-708
ACCUMULATOR - REMOVAL............24-54
ACTUATION TEST MODE - DESCRIPTION,
CIRCUIT.............................25-1
ACTUATOR - INSTALLATION, BLEND
DOOR.............................24-26
ACTUATOR - INSTALLATION, HEAT/
DEFROST DOOR.....................24-27
ACTUATOR - INSTALLATION, INSIDE
HANDLE.......................23-71,23-80
ACTUATOR - INSTALLATION, PANEL/
DEFROST DOOR.....................24-27
ACTUATOR - INSTALLATION,
RECIRCULATION DOOR................24-28
ACTUATOR - REMOVAL, BLEND DOOR....24-25
ACTUATOR - REMOVAL, HEAT/DEFROST
DOOR.............................24-26
ACTUATOR - REMOVAL, INSIDE HANDLE . 23-71,
23-80
ACTUATOR - REMOVAL, PANEL/DEFROST
DOOR.............................24-27
ACTUATOR - REMOVAL, RECIRCULATION
DOOR.............................24-27
ADAPTER - INSTALLATION, DEFROSTER
AND DEMISTER DUCT.................24-35
ADAPTER - REMOVAL, DEFROSTER AND
DEMISTER DUCT.....................24-35
ADAPTER BRACKET - INSTALLATION,
CAB CHASSIS........................13-9
ADAPTER BRACKET - REMOVAL, CAB
CHASSIS............................13-9
ADAPTER HOUSING SEAL -
INSTALLATION.................21-132,21-87
ADAPTER HOUSING SEAL - REMOVAL . . 21-132,
21-87
ADDING ADDITIONAL COOLANT -
STANDARD PROCEDURE................7-16
ADDITIONAL COOLANT - STANDARD
PROCEDURE, ADDING..................7-16
ADHESIVE LOCATIONS, SPECIFICATIONS
- STRUCTURAL......................23-44
ADJUSTER - DIAGNOSIS & TESTING,
POWER LUMBAR....................8N-18
ADJUSTER - INSTALLATION, SEAT BELT
TURNING LOOP.....................8O-29
ADJUSTER - INSTALLATION, SEAT
TRACK............................23-143
ADJUSTER - REMOVAL, SEAT BELT
TURNING LOOP.....................8O-29
ADJUSTER - REMOVAL, SEAT TRACK....23-143
ADJUSTER ASSEMBLY - INSTALLATION,
ROCKER ARM........................9-85
ADJUSTER ASSEMBLY - REMOVAL,
ROCKER ARM........................9-85
ADJUSTER ASSY - CLEANING, ROCKER
ARM ..............................9-262
ADJUSTER ASSY - DESCRIPTION,
ROCKER ARM.......................9-261
ADJUSTER ASSY - INSPECTION,
ROCKER ARM.......................9-262
ADJUSTER ASSY - INSTALLATION,
ROCKER ARM.............9-142,9-200,9-263
ADJUSTER ASSY - REMOVAL, ROCKER
ARM ....................9-142,9-200,9-261
ADJUSTER KNOB - INSTALLATION,
TURNING LOOP HEIGHT...............8O-30
ADJUSTER KNOB - REMOVAL, TURNING
LOOP HEIGHT.......................8O-30
ADJUSTMENT - STANDARD
PROCEDURE, COMPASS VARIATION......8M-4
ADJUSTMENT AND VERIFICATION -
STANDARD PROCEDURE, VALVE LASH....9-256
ADJUSTMENT, BANDS . . . 21-193,21-364,21-539,
21-709
ADJUSTMENT, CABLE TENSIONER
........5-40
ADJUSTMENT, CARGO DOOR
...........23-78
ADJUSTMENT, CENTER BEARING -
CENTER BEARING
.....................3-10
ADJUSTMENT, FRONT DOOR FORE/AFT
. . . 23-68
ADJUSTMENT, FRONT DOOR IN/OUT
.....23-69ADJUSTMENT, FRONT DOOR LATCH......23-72
ADJUSTMENT, FRONT DOOR UP/DOWN . . . 23-69
ADJUSTMENT, FRONT FASCIA...........13-2
ADJUSTMENT, HOOD................23-100
ADJUSTMENT, LATCH................23-100
ADJUSTMENT, LATCH STRIKER........23-102
ADJUSTMENT, REAR BRAKE DRUM.......5-34
ADJUSTMENT, SHIFT LEVER....21-853,21-888,
21-925
ADJUSTMENT, SHIFT MECHANISM.....21-252,
21-423,21-596,21-769
ADJUSTMENTS, FOG LAMP UNIT........8L-12
ADJUSTMENTS, FRONT AXLE - 216FBI....3-17
ADJUSTMENTS, FRONT AXLE - 248FBI....3-50
ADJUSTMENTS, GEAR.................19-16
ADJUSTMENTS, HEADLAMP UNIT.......8L-21
ADJUSTMENTS, REAR AXLE - 248RBI....3-114
ADJUSTMENTS, REAR AXLE - 267RBI....3-145
ADJUSTMENTS, REAR AXLE - 286RBI....3-174
ADJUSTMENTS, REAR AXLE - 9 1/4 .......3-84
ADJUSTMENTS, TRANSMISSION
THROTTLE VALVE CABLE . 21-254,21-425,21-598,
21-771
ADJUSTMENTS, VALVE BODY . . . 21-304,21-476,
21-646,21-818
AFTER AN AIRBAG DEPLOYMENT -
STANDARD PROCEDURE, SERVICE.......8O-4
AIR BLEED - STANDARD PROCEDURE....14-57
AIR CHECKING TRANSMISSION CLUTCH
AND BAND OPERATION - DIAGNOSIS
AND TESTING................21-147,21-318
AIR CLEANER ELEMENT - INSTALLATION . . 9-245
AIR CLEANER ELEMENT - REMOVAL.....9-244
AIR CONDITIONER - DESCRIPTION,
HEATER .............................24-1
AIR CONDITIONER - OPERATION,
HEATER .............................24-1
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE WITH.......7-77
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE
WITHOUT............................7-78
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH.............7-74
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT..........7-77
AIR CONTROL MOTOR - DESCRIPTION,
IDLE...............................14-41
AIR CONTROL MOTOR - OPERATION,
IDLE...............................14-41
AIR COOLER AND PLUMBING -
CLEANING, CHARGE..................11-18
AIR COOLER AND PLUMBING -
DESCRIPTION, CHARGE...............11-17
AIR COOLER AND PLUMBING -
INSPECTION, CHARGE.................11-18
AIR COOLER AND PLUMBING -
INSTALLATION, CHARGE...............11-18
AIR COOLER AND PLUMBING -
OPERATION, CHARGE.................11-17
AIR COOLER AND PLUMBING -
REMOVAL, CHARGE..................11-17
AIR DAM - INSTALLATION, FRONT........13-2
AIR DAM - REMOVAL, FRONT...........13-1
AIR EXHAUSTER - INSTALLATION.......23-77
AIR EXHAUSTER - REMOVAL...........23-77
AIR HEATER - DESCRIPTION, INTAKE....14-100
AIR HEATER - INSTALLATION, INTAKE . . . 14-101
AIR HEATER - OPERATION, INTAKE.....14-100
AIR HEATER - REMOVAL, INTAKE.......14-100
AIR HEATER RELAY - DESCRIPTION,
INTAKE............................14-101
AIR HEATER RELAY - INSTALLATION,
INTAKE............................14-102
AIR HEATER RELAY - OPERATION,
INTAKE............................14-102
AIR HEATER RELAY - REMOVAL, INTAKE . 14-102
AIR IN FUEL SYSTEM - DIAGNOSIS AND
TESTING...........................14-56
AIR INJECTION PUMP - DESCRIPTION....25-28
AIR INJECTION PUMP - DIAGNOSIS AND
TESTING...........................25-28
AIR INJECTION PUMP - INSTALLATION . . . 25-29
AIR INJECTION PUMP - OPERATION
.....25-28
AIR INJECTION PUMP - REMOVAL
.......25-29
AIR INJECTION SYSTEM - DESCRIPTION
. . 25-25
AIR INJECTION SYSTEM - OPERATION
....25-27
AIR INJECTION SYSTEM - TORQUE
......25-28
BR/BEINDEX 1
Description Group-Page Description Group-Page Description Group-Page

HEAD - INSPECTION, CYLINDER . . . 9-137,9-193,
9-23,9-250,9-80
HEAD - INSTALLATION, CYLINDER . 9-137,9-193,
9-23,9-250,9-80
HEAD - OPERATION, CYLINDER . 9-136,9-22,9-79
HEAD - REMOVAL, CYLINDER . 9-137,9-192,9-23,
9-246,9-80
HEAD COVER GASKET - DESCRIPTION,
CYLINDER...........................9-22
HEAD COVER GASKET - OPERATION,
CYLINDER...........................9-22
HEAD COVER(S) - CLEANING, CYLINDER . 9-138,
9-194,9-24,9-253,9-81
HEAD COVER(S) - DESCRIPTION,
CYLINDER..........................9-194
HEAD COVER(S) - INSPECTION,
CYLINDER........9-138,9-194,9-24,9-253,9-81
HEAD COVER(S) - INSTALLATION,
CYLINDER........9-138,9-194,9-24,9-253,9-81
HEAD COVER(S) - REMOVAL, CYLINDER . 9-138,
9-194,9-24,9-253,9-81
HEAD GASKET FAILURE - DIAGNOSIS
AND TESTING, CYLINDER . 9-136,9-191,9-22,9-79
HEAD RESTRAINTS - INSPECTION, SEAT
BELTS, SHOULDER BELTS,
RETRACTORS.......................30-12
HEADLAMP - DESCRIPTION............8L-13
HEADLAMP - DIAGNOSIS AND TESTING . . 8L-13
HEADLAMP - INSTALLATION............8L-16
HEADLAMP - OPERATION..............8L-13
HEADLAMP - REMOVAL...............8L-16
HEADLAMP ALIGNMENT, SPECIAL
TOOLS..............................8L-4
HEADLAMP RELAY - DESCRIPTION......8L-16
HEADLAMP RELAY - DIAGNOSIS AND
TESTING...........................8L-17
HEADLAMP RELAY - INSTALLATION......8L-18
HEADLAMP RELAY - OPERATION........8L-17
HEADLAMP RELAY - REMOVAL.........8L-18
HEADLAMP SWITCH - DESCRIPTION.....8L-18
HEADLAMP SWITCH - DIAGNOSIS AND
TESTING...........................8L-18
HEADLAMP SWITCH - INSTALLATION....8L-20
HEADLAMP SWITCH - OPERATION.......8L-18
HEADLAMP SWITCH - REMOVAL........8L-19
HEADLAMP UNIT - ADJUSTMENTS......8L-21
HEADLAMP UNIT - INSTALLATION.......8L-20
HEADLAMP UNIT - REMOVAL...........8L-20
HEADLINER - INSTALLATION..........23-125
HEADLINER - REMOVAL..............23-125
HEAT SHIELDS - DESCRIPTION.........11-10
HEAT SHIELDS - INSTALLATION.........11-10
HEAT SHIELDS - REMOVAL.............11-10
HEAT/DEFROST DOOR - INSTALLATION . . . 24-39
HEAT/DEFROST DOOR - REMOVAL.......24-38
HEAT/DEFROST DOOR ACTUATOR -
INSTALLATION.......................24-27
HEAT/DEFROST DOOR ACTUATOR -
REMOVAL..........................24-26
HEATED MIRROR GRID - DESCRIPTION . . . 8G-4
HEATED MIRROR GRID - DIAGNOSIS
AND TESTING........................8G-4
HEATED MIRROR GRID - OPERATION.....8G-4
HEATED MIRROR SWITCH - DIAGNOSIS
AND TESTING........................8G-3
HEATED MIRROR SYSTEM -
DESCRIPTION........................8G-1
HEATED MIRROR SYSTEM - DIAGNOSIS
AND TESTING........................8G-2
HEATED MIRROR SYSTEM - OPERATION . . . 8G-2
HEATED SEAT ELEMENT - DESCRIPTION . . 8G-10
HEATED SEAT ELEMENT - OPERATION....8G-10
HEATED SEAT ELEMENT AND SENSOR -
DIAGNOSIS & TESTING...............8G-11
HEATED SEAT RELAY - DESCRIPTION....8G-11
HEATED SEAT RELAY - DIAGNOSIS &
TESTING...........................8G-12
HEATED SEAT RELAY - INSTALLATION....8G-13
HEATED SEAT RELAY - OPERATION......8G-12
HEATED SEAT RELAY - REMOVAL.......8G-13
HEATED SEAT SWITCH - DIAGNOSIS &
TESTING
.......................8G-14,8G-8
HEATED SEAT SYSTEM - DESCRIPTION
....8G-5
HEATED SEAT SYSTEM - DIAGNOSIS &
TESTING
............................8G-6
HEATED SEAT SYSTEM - OPERATION
.....8G-6
HEATER - 3.9L/5.2L/5.9L -
DESCRIPTION, ENGINE BLOCK
...........7-45HEATER - 3.9L/5.2L/5.9L -
INSTALLATION, ENGINE BLOCK..........7-45
HEATER - 3.9L/5.2L/5.9L - OPERATION,
ENGINE BLOCK.......................7-45
HEATER - 3.9L/5.2L/5.9L - REMOVAL,
ENGINE BLOCK.......................7-45
HEATER - 5.9L DIESEL - DESCRIPTION,
ENGINE BLOCK.......................7-47
HEATER - 5.9L DIESEL - INSTALLATION,
ENGINE BLOCK.......................7-47
HEATER - 5.9L DIESEL - OPERATION,
ENGINE BLOCK.......................7-47
HEATER - 5.9L DIESEL - REMOVAL,
ENGINE BLOCK.......................7-47
HEATER - 8.0L - DESCRIPTION, ENGINE
BLOCK..............................7-46
HEATER - 8.0L - INSTALLATION, ENGINE
BLOCK..............................7-46
HEATER - 8.0L - OPERATION, ENGINE
BLOCK..............................7-46
HEATER - 8.0L - REMOVAL, ENGINE
BLOCK..............................7-46
HEATER - DESCRIPTION, FUEL..........14-62
HEATER - DESCRIPTION, INTAKE AIR....14-100
HEATER - DIAGNOSIS AND TESTING,
FUEL..............................14-62
HEATER - INSTALLATION, INTAKE AIR . . . 14-101
HEATER - OPERATION, FUEL............14-62
HEATER - OPERATION, INTAKE AIR.....14-100
HEATER - REMOVAL, INTAKE AIR.......14-100
HEATER - REMOVAL/INSTALLATION,
FUEL................................14-63
HEATER AND AIR CONDITIONER -
DESCRIPTION........................24-1
HEATER AND AIR CONDITIONER -
OPERATION..........................24-1
HEATER CONTROL - DESCRIPTION, A/C . . . 24-18
HEATER CONTROL - DIAGNOSIS AND
TESTING, A/C.......................24-19
HEATER CONTROL - INSTALLATION, A/C . . 24-20
HEATER CONTROL - OPERATION, A/C....24-18
HEATER CONTROL - REMOVAL, A/C......24-19
HEATER CORE - DESCRIPTION..........24-55
HEATER CORE - INSTALLATION.........24-56
HEATER CORE - OPERATION............24-55
HEATER CORE - REMOVAL.............24-56
HEATER CORE GROUND STRAP -
INSTALLATION.......................8A-15
HEATER CORE GROUND STRAP -
REMOVAL..........................8A-14
HEATER PERFORMANCE - DIAGNOSIS
AND TESTING........................24-6
HEATER RELAY - DESCRIPTION, FUEL....14-63
HEATER RELAY - DESCRIPTION, INTAKE
AIR ..............................14-101
HEATER RELAY - DIAGNOSIS AND
TESTING, FUEL......................14-64
HEATER RELAY - INSTALLATION, FUEL . . . 14-65
HEATER RELAY - INSTALLATION, INTAKE
AIR ..............................14-102
HEATER RELAY - OPERATION, FUEL......14-63
HEATER RELAY - OPERATION, INTAKE
AIR
..............................14-102
HEATER RELAY - REMOVAL, FUEL
.......14-65
HEATER RELAY - REMOVAL, INTAKE AIR
. 14-102
HEATER SWITCH - DESCRIPTION,
DRIVER SEAT
........................8G-7
HEATER SWITCH - DESCRIPTION,
PASSENGER SEAT
....................8G-13
HEATER SWITCH - INSTALLATION,
DRIVER SEAT
........................8G-9
HEATER SWITCH - INSTALLATION,
PASSENGER SEAT
....................8G-16
HEATER SWITCH - OPERATION, DRIVER
SEAT
...............................8G-7
HEATER SWITCH - OPERATION,
PASSENGER SEAT
....................8G-14
HEATER SWITCH - REMOVAL, DRIVER
SEAT
...............................8G-9
HEATER SWITCH - REMOVAL,
PASSENGER SEAT
....................8G-15
HEATER/AIR CONDITIONER -
INSPECTION
........................30-17
HEAVY DUTY ENGINE (FEDERAL ONLY -
2500 8.0L HD AND 3500 5.9L& 8.0L
MODELS) MAINTENANCE SCHEDULES
- DESCRIPTION
.......................0-17HEAVY DUTY/8.0L - DESCRIPTION,
CATALYTIC CONVERTER - 5.9L...........11-6
HEAVY DUTY/8.0L - INSPECTION,
CATALYTIC CONVERTER - 5.9L...........11-7
HEAVY DUTY/8.0L - INSPECTION,
EXHAUST PIPE - 5.9L..................11-9
HEAVY DUTY/8.0L - INSPECTION,
TAILPIPE - 5.9L......................11-12
HEAVY DUTY/8.0L - INSTALLATION,
CATALYTIC CONVERTER - 5.9L...........11-7
HEAVY DUTY/8.0L - INSTALLATION,
EXHAUST PIPE - 5.9L..................11-9
HEAVY DUTY/8.0L - INSTALLATION,
TAILPIPE - 5.9L......................11-12
HEAVY DUTY/8.0L - OPERATION,
CATALYTIC CONVERTER - 5.9L...........11-6
HEAVY DUTY/8.0L - REMOVAL,
CATALYTIC CONVERTER - 5.9L...........11-6
HEAVY DUTY/8.0L - REMOVAL,
EXHAUST PIPE - 5.9L..................11-8
HEAVY DUTY/8.0L - REMOVAL, TAILPIPE
- 5.9L..............................11-12
HEIGHT ADJUSTER KNOB -
INSTALLATION, TURNING LOOP.........8O-30
HEIGHT ADJUSTER KNOB - REMOVAL,
TURNING LOOP.....................8O-30
HIGH BEAM INDICATOR - DESCRIPTION . . 8J-21
HIGH BEAM INDICATOR - DIAGNOSIS
AND TESTING.......................8J-22
HIGH BEAM INDICATOR - OPERATION....8J-22
HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER....................8L-6
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER....................8L-6
HIGH PRESSURE FUEL LINES -
DESCRIPTION.......................14-74
HIGH PRESSURE FUEL LINES -
OPERATION.........................14-74
HIGH PRESSURE RELIEF VALVE -
DESCRIPTION.......................24-46
HIGH PRESSURE RELIEF VALVE -
OPERATION.........................24-46
HIGH PRESSURE SWITCH -
DESCRIPTION, A/C...................24-20
HIGH PRESSURE SWITCH - DIAGNOSIS
AND TESTING, A/C...................24-20
HIGH PRESSURE SWITCH -
INSTALLATION, A/C...................24-21
HIGH PRESSURE SWITCH - OPERATION,
A/C................................24-20
HIGH PRESSURE SWITCH - REMOVAL,
A/C................................24-21
HIGH-PRESSURE FUEL LINE LEAKS -
DIAGNOSIS AND TESTING.............14-74
HINGE - INSTALLATION......23-71,23-79,23-99
HINGE - REMOVAL.........23-70,23-79,23-99
HITCH - INSTALLATION, TRAILER........13-10
HITCH - REMOVAL, TRAILER...........13-10
HOISTING - STANDARD PROCEDURE......0-28
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-18
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-18
HOLDDOWN - OPERATION, BATTERY.....8F-18
HOLDDOWN - REMOVAL, BATTERY......8F-18
HOLDER - INSTALLATION, CUP........23-111
HOLDER - REMOVAL, CUP............23-110
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-6
HONING - STANDARD PROCEDURE,
CYLINDER BORE........9-10,9-126,9-180,9-69
HOOD - ADJUSTMENT
...............23-100
HOOD - INSTALLATION
...............23-100
HOOD - REMOVAL
...................23-100
HOOD LATCH/SAFETY CATCH -
INSPECTION
.........................30-4
HOOK - INSTALLATION, COAT
..........23-125
HOOK - INSTALLATION, FRONT TOW
.....13-10
HOOK - REMOVAL, COAT
.............23-124
HOOK - REMOVAL, FRONT TOW
..........13-9
HORN - DESCRIPTION
.............8H-1,8H-2
HORN - DIAGNOSIS AND TESTING
.......8H-2
HORN - INSPECTION
..................30-19
HORN - OPERATION
...............8H-1,8H-2
HORN RELAY - DESCRIPTION
...........8H-3
BR/BEINDEX 17
Description Group-Page Description Group-Page Description Group-Page