SPECIFICATIONS
SPECIFICATIONS
GENERAL
Component Metric Inch
Planetary end play 0.127-1.22
mm0.005-0.048
in.
Input shaft end play 0.56-2.31
mm0.022-0.091
in.
Clutch pack clearance/
Front.1.70-
3.40mm0.067-0.134
in.
Clutch pack clearance/
Rear.0.559-0.914
mm0.022-0.036
in.
Front clutch 5 discs
Rear clutch 4 discs
Overdrive clutch 4 discs
Direct clutch 8 discs
44RE Band adjustment
from 72 in. lbs.
Front band Back off 1 7/8 turns
Rear band Back off 4 turns
Recommended fluid MoparTATF Plus 4, type
9602GEAR RATIOS1ST GEAR 2.74:1
2ND GEAR 1.54:1
3RD GEAR 1.0:1
4TH GEAR 0.69:1
REVERSE 2.21:1
THRUST WASHER/SPACER/SNAP-RING DIMENSIONS
Component Metric Inch
Front clutch thrust washer (reaction shaft
support hub)1.55 mm 0.061 in.
Rear clutch thrust washer (clutch retainer) 1.55 mm 0.061 in.
Intermediate shaft thrust plate (shaft hub pilot) 1.5-1.6 mm 0.060-0.063 in.
Output shaft thrust washer (rear clutch hub) Select fit to set end play
Rear clutch pack snap-ring 1.5 mm 0.060 in.
1.95 mm 0.076 in.
2.45 mm 0.098 in.
Planetary geartrain snap-ring (at front of output shaft) Select fit (three thicknesses avalible)
Overdrive piston thrust plate Thrust plate and
spacer are select fit.
Refer to size charts
and selection
procedures in
Overdrive Unit D&A
procedures Intermiediate shaft spacer
BR/BEAUTOMATIC TRANSMISSION - 44RE 21 - 357
AUTOMATIC TRANSMISSION - 44RE (Continued)
SPECIFICATIONS
TRANSMISSION
GENERAL
Component Metric Inch
Planetary end play 0.150-1.22
mm0.006-0.048
in.
Input shaft end play 0.86-2.13
mm0.034-0.084
in.
Clutch pack clearance/
Front.1.78-3.28
mm0.070-0.129
in.
Clutch pack clearance/
Rear.0.635-0.914
mm0.025-0.036
in.
Front clutch 3 discs
Rear clutch 4 discs
Overdrive clutch 4 discs
Direct clutch 8 discs
Band adjustment from
72 in. lbs.
Front band Back off 2 7/8 turns
Rear band Back off 2 turns
Recommended fluid MoparTATF Plus 4, type
9602GEAR RATIOS
1ST GEAR 2.45:1
2ND GEAR 1.45:1
3RD GEAR 1.0:1
4TH GEAR 0.69:1
REVERSE 2.21:1
THRUST WASHER/SPACER/SNAP-RING DIMENSIONS
Component Metric Inch
Front clutch thrust washer (reaction shaft support hub) 1.55 mm 0.061 in.
2.15 mm 0.084 in.
2.59 mm 0.102 in.
Rear clutch thrust washer (clutch retainer) 1.55 mm 0.061 in.
Intermediate shaft thrust plate (shaft hub pilot) 1.5-1.6 mm 0.060-0.063 in.
Output shaft thrust washer (rear clutch hub) 1.3-1.4 mm 0.052-0.054 in.
1.75-1.8 mm 0.068-0.070 in.
2.1-2.2 mm 0.083-0.085 in.
Rear clutch pack snap-ring 1.5-1.6 mm 0.060-0.062 in.
1.9-1.95 mm 0.074-0.076 in.
Planetary geartrain snap-ring (at front of output shaft) 1.4-1.5 mm 0.055-0.059 in.
1.6-1.7 mm 0.062-0.066 in.
Overdrive piston thrust plate Thrust plate and spacer
are select fit. Refer to
size charts and selection
procedures in Overdrive
Unit D&A procedures Intermediate shaft spacer
21 - 532 AUTOMATIC TRANSMISSION - 46REBR/BE
AUTOMATIC TRANSMISSION - 46RE (Continued)
SPECIFICATIONS
TRANSMISSION
GENERAL
Component Metric Inch
Planetary end play 0.150-1.22
mm0.006-0.048
in.
Input shaft end play 0.86-2.13
mm0.034-0.084
in.
Clutch pack clearance/
Front.1.78-3.28
mm0.070-0.129
in.
Clutch pack clearance/
Rear.0.635-0.914
mm0.025-0.036
in.
Front clutch 4 discs
Rear clutch 4 discs
Overdrive clutch 5 discs
Component Metric Inch
Direct clutch 10 discs
Band adjustment from
72 in. lbs.
Front band Back off 1 7/8 turns
Rear band Back off 3 turns
Recommended fluid MoparTATF +4, type 9602
GEAR RATIOS
1ST GEAR 2.45:1
2ND GEAR 1.45:1
3RD GEAR 1.0:1
4TH GEAR 0.69:1
REVERSE 2.21:1
THRUST WASHER/SPACER/SNAP-RING DIMENSIONS
Component Metric Inch
Front clutch thrust washer (reaction shaft support hub) 1.55 mm 0.061 in.
2.15 mm 0.084 in.
2.59 mm 0.102 in.
Rear clutch thrust washer (clutch retainer) 1.55 mm 0.061 in.
Intermediate shaft thrust plate (shaft hub pilot) 1.5-1.6 mm 0.060-0.063 in.
Output shaft thrust washer (rear clutch hub) 1.3-1.4 mm 0.052-0.054 in.
1.75-1.8 mm 0.068-0.070 in.
2.1-2.2 mm 0.083-0.085 in.
Rear clutch pack snap-ring 1.5-1.6 mm 0.060-0.062 in.
1.9-1.95 mm 0.074-0.076 in.
Planetary geartrain snap-ring (at front of output shaft) 1.4-1.5 mm 0.055-0.059 in.
1.6-1.7 mm 0.062-0.066 in.
Overdrive piston thrust plate Thrust plate and
spacer are select fit.
Refer to size charts
and selection
procedures in
Overdrive Unit D&A
procedures Intermediate shaft spacer
21 - 702 AUTOMATIC TRANSMISSION - 47REBR/BE
AUTOMATIC TRANSMISSION - 47RE (Continued)
BODY OPENING DIMENSIONS
WINDSHIELD OPENING
DOOR OPENING Ð REGULAR CAB
BACKLITE OPENING
DOOR OPENING Ð QUAD CAB
23 - 60 BODYBR/BE
BODY (Continued)
NOTE: The air gap is determined by the spacer
shims. When installing an original, or a new clutch
assembly, try the original shims first. When install-
ing a new clutch onto a compressor that previously
did not have a clutch, use 1.0, 0.50, and 0.13 milli-
meter (0.040, 0.020, and 0.005 inch) shims from the
clutch hardware package that is provided with the
new clutch.
(12) On models with the diesel engine option,
install the compressor on the engine. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING/A/C
COMPRESSOR - INSTALLATION)(13) Connect the battery negative cable.
A/C COMPRESSOR CLUTCH
RELAY
DESCRIPTION
The a/c compressor clutch relay is a International
Standards Organization (ISO) micro-relay. The termi-
nal designations and functions are the same as a con-
ventional ISO relay. However, the micro-relay
terminal orientation (footprint) is different, the cur-
rent capacity is lower, and the relay case dimensions
are smaller than those of the conventional ISO relay.
OPERATION
The compressor clutch relay is a electromechanical
device that switches battery current to the compres-
sor clutch coil when the Powertrain Control Module
(PCM) grounds the coil side of the relay. The PCM
responds to inputs from the a/c heater control, the a/c
low pressure switch, and the a/c high pressure
switch.
The compressor clutch relay is located in the Power
Distribution Center (PDC) in the engine compart-
ment. Refer to the PDC label for relay identification
and location.
The compressor clutch relay cannot be repaired
and, if faulty or damaged, it must be replaced.
DIAGNOSIS AND TESTING - A/C COMPRESSOR
CLUTCH RELAY
RELAY TEST
The compressor clutch relay (Fig. 16) is located in
the Power Distribution Center (PDC). Refer to the
PDC label for relay identification and location.
Remove the relay from the PDC to perform the fol-
lowing tests:
(1) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 2. If not OK, replace the faulty relay.
(2) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 7565 ohms. If OK, go to Step
3. If not OK, replace the faulty relay.
(3) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, see the Relay Circuit Test below. If not
OK, replace the faulty relay.
RELAY CIRCUIT TEST
For circuit descriptions and diagrams, (Refer to
Appropriate Wiring Information).
Fig. 14 CLUTCH PLATE INSTALL
Fig. 15 CHECK CLUTCH AIR GAP
1 - FEELER GAUGE
BR/BECONTROLS 24 - 17
A/C COMPRESSOR CLUTCH (Continued)
BODY CONTROL/CENTRAL TIMER
MODULE - INSTALLATION...............8E-6
BODY CONTROL/CENTRAL TIMER
MODULE - OPERATION.................8E-3
BODY CONTROL/CENTRAL TIMER
MODULE - REMOVAL..................8E-5
BODY GAP AND FLUSH
MEASUREMENTS, SPECIFICATIONS......23-56
BODY OPENING DIMENSIONS,
SPECIFICATIONS.....................23-60
BODY SEALER LOCATIONS,
SPECIFICATIONS.....................23-47
BODY SEALING - INSPECTION..........30-10
BODY SIDE MOLDINGS - INSTALLATION . . 23-87
BODY SIDE MOLDINGS - REMOVAL......23-87
BODY STRIPES AND DECALS -
INSTALLATION.......................23-87
BODY STRIPES AND DECALS -
REMOVAL..........................23-87
BODY VENT - INSTALLATION..........23-126
BODY VENT - REMOVAL..............23-126
BOOST PRESSURE - DIAGNOSIS AND
TESTING...........................14-89
BOOSTER - DIAGNOSIS AND TESTING,
HYDRAULIC..........................5-17
BOOSTER - DIAGNOSIS AND TESTING,
MASTER CYLINDER/POWER.............5-29
BOOSTER - INSTALLATION, POWER
BRAKE..............................5-20
BOOSTER - REMOVAL, POWER BRAKE....5-19
BOOT - INSTALLATION, 4WD FLOOR
SHIFT..............................23-122
BOOT - MANUAL TRANSMISSION -
INSTALLATION, SHIFT................23-122
BOOT - MANUAL TRANSMISSION -
REMOVAL, SHIFT....................23-122
BOOT - REMOVAL, 4WD FLOOR SHIFT . . . 23-122
BORE, DE-GLAZE - STANDARD
PROCEDURE-CYLINDER...............9-264
BORE HONING - STANDARD
PROCEDURE, CYLINDER . . 9-10,9-126,9-180,9-69
BORE REPAIR - STANDARD
PROCEDURE, CAM...................9-267
BORE REPAIR - STANDARD
PROCEDURE, CYLINDER...............9-265
BOX - ASSEMBLY, GLOVE.............23-112
BOX - DISASSEMBLY, GLOVE..........23-112
BOX - INSTALLATION, CARGO..........23-97
BOX - INSTALLATION, GLOVE..........23-113
BOX - REMOVAL, CARGO..............23-96
BOX - REMOVAL, GLOVE.............23-112
BOX LAMP AND SWITCH -
INSTALLATION, GLOVE................8L-35
BOX LAMP AND SWITCH - REMOVAL,
GLOVE.............................8L-35
BOX LATCH STRIKER - INSTALLATION,
GLOVE............................23-113
BOX LATCH STRIKER - REMOVAL,
GLOVE............................23-113
BOX OPENING UPPER TRIM -
INSTALLATION, GLOVE...............23-114
BOX OPENING UPPER TRIM - REMOVAL,
GLOVE............................23-114
B-PILLAR DOOR SEAL - INSTALLATION . . 23-152
B-PILLAR DOOR SEAL - REMOVAL......23-152
B-PILLAR TRIM - INSTALLATION
.......23-120
B-PILLAR TRIM - REMOVAL
...........23-120
BR PAINT COLOR CODES,
SPECIFICATIONS - 2001
..............23-129
BRACKET - INSTALLATION, CAB
CHASSIS ADAPTER
....................13-9
BRACKET - INSTALLATION, REARVIEW
MIRROR SUPPORT
..................23-126
BRACKET - REMOVAL, CAB CHASSIS
ADAPTER
............................13-9
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK
..........................8E-11
BRAKE - INSPECTION, PARKING
.........30-17
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK
..........................8E-12
BRAKE - OPERATION, CONTROLLER
ANTILOCK
..........................8E-11
BRAKE - REMOVAL, CONTROLLER
ANTILOCK
..........................8E-12
BRAKE BOOSTER - INSTALLATION,
POWER
.............................5-20
BRAKE BOOSTER - REMOVAL, POWER
....5-19BRAKE CABLE - 2500/3500 WITH REAR
DISC BRAKES - INSTALLATION, REAR
PARK...............................5-38
BRAKE CABLE - 2500/3500 WITH REAR
DISC BRAKES - REMOVAL, REAR
PARK...............................5-37
BRAKE CABLE - INSTALLATION, FRONT
PARKING............................5-39
BRAKE CABLE - REMOVAL, FRONT
PARKING............................5-37
BRAKE CABLE 2500/3500 SERIES WITH
DRUM BRAKES - INSTALLATION, REAR
PARK...............................5-39
BRAKE CABLES - 1500 SERIES -
INSTALLATION, REAR PARK.............5-39
BRAKE CABLES - 1500 SERIES -
REMOVAL, REAR PARK.................5-37
BRAKE CABLES 2500/3500 SERIES WITH
DRUM BRAKES - REMOVAL, REAR
PARK...............................5-38
BRAKE CALIPERS - ASSEMBLY, DISC......5-12
BRAKE CALIPERS - CLEANING, DISC......5-12
BRAKE CALIPERS - DISASSEMBLY, DISC . . . 5-11
BRAKE CALIPERS - INSPECTION, DISC....5-12
BRAKE DRUM - ADJUSTMENT, REAR......5-34
BRAKE DRUM - DIAGNOSIS AND
TESTING............................5-33
BRAKE DRUM MACHINING - STANDARD
PROCEDURE.........................5-33
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-14
BRAKE FLUID LEVEL - STANDARD
PROCEDURE.........................5-14
BRAKE FLUID, SPECIFICATIONS..........5-15
BRAKE INDICATOR - DESCRIPTION,
BRAKE/PARK........................8J-16
BRAKE INDICATOR - DIAGNOSIS AND
TESTING...........................8J-16
BRAKE INDICATOR - OPERATION,
BRAKE/PARK........................8J-16
BRAKE LAMP SWITCH - DESCRIPTION....8L-4
BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING........................8L-5
BRAKE LAMP SWITCH - INSTALLATION....8L-5
BRAKE LAMP SWITCH - OPERATION......8L-4
BRAKE LAMP SWITCH - REMOVAL.......8L-5
BRAKE ROTOR - DIAGNOSIS AND
TESTING, DISC.......................5-20
BRAKE SHOES - 2500/3500 -
INSTALLATION, REAR DRUM IN HAT
PARK...............................5-42
BRAKE SHOES - 2500/3500 - REMOVAL,
REAR DRUM IN HAT PARK..............5-41
BRAKE SHOES-11 INCH - INSTALLATION,
REAR...............................5-27
BRAKE SHOES-11 INCH - REMOVAL,
REAR...............................5-25
BRAKE, SPECIFICATIONS - BASE..........5-2
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE........................5-5
BRAKE/PARK BRAKE INDICATOR -
DESCRIPTION
.......................8J-16
BRAKE/PARK BRAKE INDICATOR -
OPERATION
.........................8J-16
BRAKES - DESCRIPTION, 2500/3500
WITH REAR DISC
.....................5-35
BRAKES - INSPECTION, SERVICE
........30-17
BRAKES - INSTALLATION, REAR PARK
BRAKE CABLE - 2500/3500 WITH
REAR DISC
..........................5-38
BRAKES - INSTALLATION, REAR PARK
BRAKE CABLE 2500/3500 SERIES
WITH DRUM
.........................5-39
BRAKES - OPERATION, 2500/3500 WITH
REAR DISC
..........................5-36
BRAKES - REMOVAL, REAR PARK
BRAKE CABLE - 2500/3500 WITH
REAR DISC
..........................5-37
BRAKES - REMOVAL, REAR PARK
BRAKE CABLES 2500/3500 SERIES
WITH DRUM
.........................5-38
BRAKES, SPECIAL TOOLS - BASE
.........5-4
BREAKER - DESCRIPTION, CIRCUIT
....8W-97-4
BREAKER - DIAGNOSIS & TESTING,
CIRCUIT
.........................8W-97-4
BREAK-IN - STANDARD PROCEDURE,
A/C COMPRESSOR CLUTCH
............24-13BREATHER VAPOR CANISTER -
INSTALLATION, CRANKCASE............9-242
BREATHER VAPOR CANISTER -
REMOVAL, CRANKCASE...............9-241
BUCKLE - INSTALLATION, FRONT SEAT
BELT ..............................8O-20
BUCKLE - INSTALLATION, REAR SEAT
BELT ..............................8O-27
BUCKLE - REMOVAL, FRONT SEAT BELT . . 8O-20
BUCKLE - REMOVAL, REAR SEAT BELT . . . 8O-27
BUILT-IN INDICATOR TEST - STANDARD
PROCEDURE........................8F-11
BUMPER - DESCRIPTION, JOUNCE....2-28,2-9
BUMPER - INSTALLATION, FRONT........13-4
BUMPER - INSTALLATION, REAR.........13-5
BUMPER - INSTALLATION, SLAM........23-66
BUMPER - OPERATION, JOUNCE......2-28,2-9
BUMPER - REMOVAL, FRONT............13-3
BUMPER - REMOVAL, REAR.............13-5
BUMPER - REMOVAL, SLAM...........23-66
BUMPERS - DESCRIPTION..............13-1
BUMPER-SPORT - INSTALLATION,
FRONT..............................13-4
BUMPER-SPORT - REMOVAL, FRONT......13-4
BURNT FLUID - DIAGNOSIS AND
TESTING, CAUSES OF . . . 21-199,21-370,21-545,
21-715
BUS - DESCRIPTION, CCD DATA..........8E-6
BUS - DIAGNOSIS AND TESTING, CCD
D ATA................................8E-11
BUS - OPERATION, CCD DATA...........8E-7
BUSHING - INSTALLATION,
DISTRIBUTOR...............9-150,9-37,9-94
BUSHING - INSTALLATION, EXTENSION
HOUSING........21-198,21-369,21-544,21-714
BUSHING - REMOVAL, DISTRIBUTOR....9-150,
9-37,9-94
BUSHING - REMOVAL, EXTENSION
HOUSING........21-198,21-369,21-544,21-714
BUSHING AND SEAL - INSTALLATION,
EXTENSION HOUSING....21-850,21-885,21-921
BUSHING AND SEAL - REMOVAL,
EXTENSION HOUSING....21-850,21-885,21-921
BUSHINGS - INSTALLATION.............2-28
BUSHINGS - REMOVAL.................2-28
BYPASS HOSE WITH AIR CONDITIONING
- INSTALLATION, WATER PUMP..........7-77
BYPASS HOSE WITH AIR CONDITIONING
- REMOVAL, WATER PUMP..............7-74
BYPASS HOSE WITHOUT AIR
CONDITIONING - INSTALLATION,
WATER PUMP........................7-78
BYPASS HOSE WITHOUT AIR
CONDITIONING - REMOVAL, WATER
PUMP..............................7-77
CAB - INSTALLATION, CLUB/QUAD.......8O-20
CAB - INSTALLATION, STANDARD.......8O-19
CAB - REMOVAL, CLUB/QUAD..........8O-19
CAB - REMOVAL, STANDARD...........8O-18
CAB CHASSIS ADAPTER BRACKET -
INSTALLATION........................13-9
CAB CHASSIS ADAPTER BRACKET -
REMOVAL...........................13-9
CAB SIDE PANEL SPEAKER -
INSTALLATION, REAR.................8A-21
CAB SIDE PANEL SPEAKER - REMOVAL,
REAR..............................8A-20
CABLE - 2500/3500 WITH REAR DISC
BRAKES - INSTALLATION, REAR PARK
BRAKE..............................5-38
CABLE - 2500/3500 WITH REAR DISC
BRAKES - REMOVAL, REAR PARK
BRAKE..............................5-37
CABLE - ADJUSTMENTS,
TRANSMISSION THROTTLE VALVE.....21-254,
21-425,21-598,21-771
CABLE - DESCRIPTION.................8P-4
CABLE - DESCRIPTION, ANTENNA BODY . . . 8A-4
CABLE - DESCRIPTION, BATTERY........8F-19
CABLE - DESCRIPTION, SPARK PLUG.....8I-19
CABLE - DESCRIPTION, THROTTLE
VALVE
..........21-253,21-424,21-597,21-770
CABLE - INSTALLATION, CHECK
.........23-63
CABLE - INSTALLATION, FRONT
PARKING BRAKE
......................5-39
CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA
.....................8A-10
CABLE - INSTALLATION, LATCH RELEASE
. 23-101
BR/BEINDEX 5
Description Group-Page Description Group-Page Description Group-Page
DIESEL - DESCRIPTION................25-1
DIESEL - DESCRIPTION........14-102,14-103
DIESEL - DESCRIPTION.................8I-5
DIESEL - DESCRIPTION, 5.9L............11-3
DIESEL - DESCRIPTION, BELT
TENSIONERS - 5.9L...................7-23
DIESEL - DESCRIPTION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - DESCRIPTION, COOLING
SYSTEM FLOW - 5.9L...................7-1
DIESEL - DESCRIPTION, ENGINE 5.9L....9-231
DIESEL - DESCRIPTION, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - DESCRIPTION, ENGINE
COOLANT THERMOSTAT - 5.9L...........7-54
DIESEL - DESCRIPTION, FAN DRIVE
VISCOUS CLUTCH - 5.9L...............7-57
DIESEL - DESCRIPTION, MAINTENANCE
SCHEDULES - 24-VALVE CUMMINS
TURBO..............................0-22
DIESEL - DESCRIPTION, RADIATOR -
5.9L................................7-63
DIESEL - DESCRIPTION, TRANS COOLER
- 5.9L..............................7-85
DIESEL - DESCRIPTION, VACUUM PUMP
- 5.9L..............................7-34
DIESEL - DESCRIPTION, WATER PUMP -
5.9L................................7-73
DIESEL - FUEL INJECTOR FIRING ORDER . 14-58
DIESEL - INSPECTION, EXHAUST PIPE -
5.9L................................11-9
DIESEL - INSPECTION, RADIATOR - 5.9L . . . 7-65
DIESEL - INSPECTION, RADIATOR FAN -
5.9L................................7-44
DIESEL - INSPECTION, TAILPIPE - 5.9L . . . 11-12
DIESEL - INSPECTION, WATER PUMP -
5.9L................................7-73
DIESEL - INSTALLATION..............14-103
DIESEL - INSTALLATION................8I-8
DIESEL - INSTALLATION, BELT
TENSIONERS - 5.9L...................7-23
DIESEL - INSTALLATION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - INSTALLATION, DRIVE BELTS -
5.9L................................7-34
DIESEL - INSTALLATION, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - INSTALLATION, ENGINE
COOLANT THERMOSTAT - 5.9L...........7-55
DIESEL - INSTALLATION, EXHAUST PIPE
- 5.9L..............................11-10
DIESEL - INSTALLATION, MUFFLER -
5.9L...............................11-11
DIESEL - INSTALLATION, RADIATOR -
5.9L................................7-65
DIESEL - INSTALLATION, RADIATOR FAN
- 5.9L..............................7-45
DIESEL - INSTALLATION, TAILPIPE - 5.9L . 11-12
DIESEL - INSTALLATION, TRANS
COOLER - 5.9L.......................7-88
DIESEL - INSTALLATION, VACUUM
PUMP - 5.9L.........................7-37
DIESEL - INSTALLATION, WATER PUMP -
5.9L................................7-74
DIESEL - OPERATION
.................8E-18
DIESEL - OPERATION
.................25-19
DIESEL - OPERATION
..........14-102,14-103
DIESEL - OPERATION
...................8I-5
DIESEL - OPERATION, BELT
TENSIONERS - 5.9L
...................7-23
DIESEL - OPERATION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L
............................7-41
DIESEL - OPERATION, ENGINE BLOCK
HEATER - 5.9L
........................7-47
DIESEL - OPERATION, ENGINE COOLANT
THERMOSTAT - 5.9L
...................7-54
DIESEL - OPERATION, FAN DRIVE
VISCOUS CLUTCH - 5.9L
...............7-57
DIESEL - OPERATION, FUEL DELIVERY
. . . 14-56
DIESEL - OPERATION, NON-MONITORED
CIRCUITS
...........................25-23
DIESEL - OPERATION, RADIATOR - 5.9L
. . . 7-63
DIESEL - OPERATION, TRANS COOLER -
5.9L
................................7-85DIESEL - OPERATION, VACUUM PUMP -
5.9L................................7-35
DIESEL - OPERATION, WATER PUMP -
5.9L................................7-73
DIESEL - REMOVAL............14-103,14-104
DIESEL - REMOVAL....................8I-7
DIESEL - REMOVAL, BELT TENSIONERS -
5.9L................................7-23
DIESEL - REMOVAL, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - REMOVAL, DRIVE BELTS - 5.9L . . 7-33
DIESEL - REMOVAL, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - REMOVAL, ENGINE COOLANT
THERMOSTAT - 5.9L...................7-55
DIESEL - REMOVAL, EXHAUST PIPE -
5.9L................................11-9
DIESEL - REMOVAL, MUFFLER - 5.9L.....11-11
DIESEL - REMOVAL, RADIATOR - 5.9L.....7-63
DIESEL - REMOVAL, RADIATOR FAN -
5.9L................................7-44
DIESEL - REMOVAL, TAILPIPE - 5.9L.....11-12
DIESEL - REMOVAL, VACUUM PUMP -
5.9L................................7-35
DIESEL - REMOVAL, WATER PUMP -
5.9L................................7-73
DIESEL ENGINE - DESCRIPTION, FUEL
REQUIREMENTS.......................0-2
DIESEL ENGINE - DIAGNOSIS AND
TESTING............................11-4
DIESEL ENGINE - DIAGNOSIS AND
TESTING, COOLING SYSTEM............7-12
DIESEL ENGINE - INSTALLATION........19-35
DIESEL ENGINE - REMOVAL............19-33
DIESEL ENGINE - STANDARD
PROCEDURE, DRAINING COOLING
SYSTEM 5.9L........................7-15
DIESEL ENGINE - STANDARD
PROCEDURE, REFILLING COOLING
SYSTEM 5.9L........................7-15
DIESEL ENGINE - TORQUE.............14-90
DIESEL ENGINE, SPECIAL TOOLS - 5.9L . . 9-244
DIESEL ENGINES - DESCRIPTION,
COMPONENT MONITORS..............25-18
DIESEL ENGINES - FUEL SYSTEM
PRESSURES........................14-58
DIESEL FUEL DELIVERY SYSTEM -
DESCRIPTION.......................14-54
DIESEL FUEL INJECTION SYSTEM -
DESCRIPTION.......................14-87
DIESEL FUEL SYSTEM, SPECIAL TOOLS . . 14-59
DIESEL FUEL TANK - DESCRIPTION......14-78
DIESEL, SPECIFICATIONS - 5.9L.........9-242
DIESEL WITH AUTO. TRANS. -
INSTALLATION..................8P-11,8P-4
DIESEL WITH AUTO. TRANS. - REMOVAL . . 8P-4,
8P-8
DIFFERENTIAL - ASSEMBLY . . 3-128,3-159,3-188,
3-37,3-69,3-98
DIFFERENTIAL - DISASSEMBLY....3-128,3-158,
3-188,3-36,3-68,3-97
DIFFERENTIAL - INSTALLATION....3-129,3-159,
3-188,3-37,3-69,3-98
DIFFERENTIAL - POWR-LOK - ASSEMBLY . 3-163
DIFFERENTIAL - POWR-LOK -
DISASSEMBLY.......................3-161
DIFFERENTIAL - REMOVAL . . 3-127,3-158,3-187,
3-36,3-68,3-96
DIFFERENTIAL - TRAC-LOK - ASSEMBLY . . 3-101,
3-132,3-190
DIFFERENTIAL - TRAC-LOK -
DISASSEMBLY..............3-130,3-190,3-99
DIFFERENTIAL CASE BEARINGS -
INSTALLATION . . . 3-103,3-134,3-164,3-192,3-39,
3-71
DIFFERENTIAL CASE BEARINGS -
REMOVAL . . . 3-103,3-134,3-164,3-192,3-39,3-71
DIMENSION, SPECIFICATIONS - FRAME....13-7
DIMENSIONS, SPECIFICATIONS - BODY
OPENING...........................23-60
DIODE - INSTALLATION............8W-01-10
DIODE - REMOVAL
................8W-01-10
DIODE REPLACEMENT - STANDARD
PROCEDURE
.........................24-7
DISC - DESCRIPTION, CLUTCH
............6-7
DISC - INSTALLATION, CLUTCH
...........6-9
DISC - OPERATION, CLUTCH
.............6-8DISC - REMOVAL, CLUTCH...............6-8
DISC BRAKE CALIPERS - ASSEMBLY......5-12
DISC BRAKE CALIPERS - CLEANING......5-12
DISC BRAKE CALIPERS - DISASSEMBLY . . . 5-11
DISC BRAKE CALIPERS - INSPECTION.....5-12
DISC BRAKE ROTOR - DIAGNOSIS AND
TESTING............................5-20
DISC BRAKES - DESCRIPTION,
2500/3500 WITH REAR.................5-35
DISC BRAKES - INSTALLATION, REAR
PARK BRAKE CABLE - 2500/3500
WITH REAR..........................5-38
DISC BRAKES - OPERATION, 2500/3500
WITH REAR..........................5-36
DISC BRAKES - REMOVAL, REAR PARK
BRAKE CABLE - 2500/3500 WITH
REAR...............................5-37
DISCHARGE LINE - INSTALLATION,
SUCTION...........................24-51
DISCHARGE LINE - REMOVAL, SUCTION . . 24-50
DISPLAY TEST MODE - DESCRIPTION,
STATE ..............................25-1
DISTRIBUTION - DESCRIPTION, POWER . 8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION CENTER - DESCRIPTION,
POWER..........................8W-97-7
DISTRIBUTION CENTER - INSTALLATION,
POWER..........................8W-97-8
DISTRIBUTION CENTER - OPERATION,
POWER..........................8W-97-8
DISTRIBUTION CENTER - REMOVAL,
POWER...........................8W-97-8
DISTRIBUTION SYSTEMS, SPECIAL
TOOLS - POWER...................8W-97-2
DISTRIBUTOR - DESCRIPTION..........8I-10
DISTRIBUTOR - INSTALLATION..........8I-11
DISTRIBUTOR - OPERATION............8I-11
DISTRIBUTOR - REMOVAL..............8I-11
DISTRIBUTOR BUSHING - INSTALLATION . 9-150,
9-37,9-94
DISTRIBUTOR BUSHING - REMOVAL.....9-150,
9-37,9-94
DISTRIBUTOR CAP - DIAGNOSIS AND
TESTING............................8I-12
DISTRIBUTOR ROTOR - DIAGNOSIS AND
TESTING............................8I-13
DOME LAMP - INSTALLATION..........8L-33
DOME LAMP - REMOVAL..............8L-33
DOOR - ADJUSTMENT, CARGO..........23-78
DOOR - INSTALLATION...........23-68,23-78
DOOR - INSTALLATION, BLEND.........24-38
DOOR - INSTALLATION, FUEL FILL.......23-95
DOOR - INSTALLATION, HEAT/DEFROST . . . 24-39
DOOR - INSTALLATION, PANEL/DEFROST . . 24-39
DOOR - INSTALLATION, RECIRCULATION . . 24-39
DOOR - REMOVAL...............23-68,23-78
DOOR - REMOVAL, BLEND.............24-38
DOOR - REMOVAL, FUEL FILL..........23-95
DOOR - REMOVAL, HEAT/DEFROST......24-38
DOOR - REMOVAL, PANEL/DEFROST.....24-38
DOOR - REMOVAL, RECIRCULATION.....24-39
DOOR ACTUATOR - INSTALLATION,
BLEND.............................24-26
DOOR ACTUATOR - INSTALLATION,
HEAT/DEFROST......................24-27
DOOR ACTUATOR - INSTALLATION,
PANEL/DEFROST
.....................24-27
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION
.....................24-28
DOOR ACTUATOR - REMOVAL, BLEND
....24-25
DOOR ACTUATOR - REMOVAL,
HEAT/DEFROST
......................24-26
DOOR ACTUATOR - REMOVAL,
PANEL/DEFROST
.....................24-27
DOOR ACTUATOR - REMOVAL,
RECIRCULATION
.....................24-27
DOOR AJAR SWITCH - DESCRIPTION
....8L-34
DOOR AJAR SWITCH - DIAGNOSIS AND
TESTING
...........................8L-34
DOOR AJAR SWITCH - INSTALLATION
....8L-35
DOOR AJAR SWITCH - REMOVAL
........8L-35
DOOR CYLINDER LOCK SWITCH -
DESCRIPTION
........................8N-5
DOOR CYLINDER LOCK SWITCH -
DIAGNOSIS & TESTING
................8N-5
DOOR CYLINDER LOCK SWITCH -
INSTALLATION
.......................8N-6
BR/BEINDEX 11
Description Group-Page Description Group-Page Description Group-Page
OIL SEAL - REAR - REMOVAL,
CRANKSHAFT.....9-149,9-206,9-278,9-35,9-92
OIL SEAL RETAINER - INSTALLATION,
CRANKSHAFT REAR.............9-206,9-279
OIL SEAL RETAINER - REMOVAL,
CRANKSHAFT REAR.............9-206,9-278
OIL SERVICE, OIL - STANDARD
PROCEDURE-ENGINE.................9-295
ON-BOARD DIAGNOSTICS (OBD) -
DIAGNOSIS AND TESTING...............7-4
ONE WAY CHECK VALVE - DESCRIPTION . . 25-30
ONE WAY CHECK VALVE - INSTALLATION . 25-30
ONE WAY CHECK VALVE - OPERATION....25-30
ONE WAY CHECK VALVE - REMOVAL.....25-30
ONE-WAY CHECK VALVE - DIAGNOSIS
AND TESTING.......................25-30
ON/OFF SWITCH - DESCRIPTION,
PASSENGER AIRBAG.................8O-23
ON/OFF SWITCH - INSTALLATION,
PASSENGER AIRBAG.................8O-25
ON/OFF SWITCH - OPERATION,
PASSENGER AIRBAG.................8O-24
ON/OFF SWITCH - REMOVAL,
PASSENGER AIRBAG.................8O-24
OPEN-CIRCUIT VOLTAGE TEST -
STANDARD PROCEDURE...............8F-13
OPENING COVER - INSTALLATION,
STEERING COLUMN.................23-116
OPENING COVER - REMOVAL, STEERING
COLUMN..........................23-115
OPENING DIMENSIONS, SPECIFICATIONS
- BODY............................23-60
OPENING SEAL - INSTALLATION, DOOR . . 23-153
OPENING SEAL - REMOVAL, DOOR.....23-153
OPENING UPPER TRIM - INSTALLATION,
GLOVE BOX........................23-114
OPENING UPPER TRIM - REMOVAL,
GLOVE BOX........................23-114
OPERATION, WIPERS/WASHERS.........8R-2
ORDER, 3.9L V-6 ENGINE - ENGINE
FIRING..............................8I-2
ORDER, 5.2L/5.9L V-8 ENGINES -
ENGINE FIRING.......................8I-2
ORDER, 8.0L V-10 ENGINE - SPARK
PLUG CABLE.........................8I-2
ORDER, DIESEL - FUEL INJECTOR
FIRING.............................14-58
ORIFICE TUBE - DESCRIPTION, A/C......24-53
ORIFICE TUBE - DIAGNOSIS AND
TESTING, FIXED.....................24-54
ORIFICE TUBE - OPERATION, A/C........24-53
ORIFICE TUBE - REMOVAL, A/C.........24-54
OTHER - INSPECTION.................30-15
OUT - STANDARD PROCEDURE, OWNER
CHECK.............................30-22
OUTBOARD IDENTIFICATION LAMP -
INSTALLATION.......................8L-29
OUTBOARD IDENTIFICATION LAMP -
REMOVAL..........................8L-28
OUTER BELT WEATHERSTRIP -
INSTALLATION, FRONT DOOR..........23-154
OUTER BELT WEATHERSTRIP -
REMOVAL, FRONT DOOR.............23-154
OUTLET - DESCRIPTION, CIGAR
LIGHTER.........................8W-97-2
OUTLET - DESCRIPTION, POWER......8W-97-9
OUTLET - DIAGNOSIS & TESTING,
POWER.........................8W-97-10
OUTLET - INSTALLATION, CIGAR
LIGHTER.........................8W-97-3
OUTLET - INSTALLATION, POWER
....8W-97-11
OUTLET - OPERATION, CIGAR LIGHTER
. 8W-97-2
OUTLET - OPERATION, POWER
......8W-97-10
OUTLET - REMOVAL, CIGAR LIGHTER
. . 8W-97-3
OUTLET - REMOVAL, POWER
........8W-97-10
OUTLET BARRELS - INSTALLATION,
PANEL
.............................24-32
OUTLET BARRELS - REMOVAL, PANEL
. . . 24-32
OUTPUT - DESCRIPTION, PCM
...........8I-3
OUTPUT - DIAGNOSIS AND TESTING,
VACUUM PUMP
.......................7-35
OUTPUT - OPERATION, PCM
............14-53
OUTPUT - OPERATION, PCM
.............8I-3
OUTPUT SHAFT FRONT BEARING -
INSTALLATION
....21-213,21-384,21-560,21-730
OUTPUT SHAFT FRONT BEARING -
REMOVAL
.......21-213,21-384,21-559,21-730OUTPUT SHAFT REAR BEARING -
INSTALLATION....21-213,21-384,21-560,21-731
OUTPUT SHAFT REAR BEARING -
REMOVAL.......21-213,21-384,21-560,21-731
OUTPUT SHAFT SEAL - INSTALLATION,
FRONT................21-852,21-886,21-922
OUTPUT SHAFT SEAL - REMOVAL,
FRONT................21-851,21-886,21-922
OVERDRIVE CLUTCH - DESCRIPTION . . . 21-214,
21-385,21-560,21-731
OVERDRIVE CLUTCH - OPERATION.....21-214,
21-385,21-560,21-731
OVERDRIVE ELECTRICAL CONTROLS -
DIAGNOSIS AND TESTING......21-215,21-386,
21-579,21-732
OVERDRIVE OFF INDICATOR -
DESCRIPTION.......................8J-27
OVERDRIVE OFF INDICATOR -
OPERATION.........................8J-27
OVERDRIVE OFF SWITCH -
DESCRIPTION......................21-215
OVERDRIVE OFF SWITCH -
INSTALLATION......................21-215
OVERDRIVE OFF SWITCH - OPERATION . . 21-215
OVERDRIVE OFF SWITCH - REMOVAL . . . 21-215
OVERDRIVE SWITCH - DESCRIPTION . . . 21-385,
21-578,21-732
OVERDRIVE SWITCH - INSTALLATION . . . 21-386,
21-579,21-733
OVERDRIVE SWITCH - OPERATION.....21-385,
21-579,21-732
OVERDRIVE SWITCH - REMOVAL......21-386,
21-579,21-733
OVERDRIVE UNIT - ASSEMBLY . . 21-225,21-395,
21-569,21-742
OVERDRIVE UNIT - CLEANING . . . 21-224,21-394,
21-568,21-741
OVERDRIVE UNIT - DISASSEMBLY.....21-217,
21-387,21-562,21-734
OVERDRIVE UNIT - INSPECTION . 21-224,21-394,
21-569,21-741
OVERDRIVE UNIT - INSTALLATION.....21-234,
21-404,21-577,21-750
OVERDRIVE UNIT - REMOVAL . . . 21-216,21-387,
21-560,21-733
OVERFLOW VALVE - DESCRIPTION......14-83
OVERFLOW VALVE - DIAGNOSIS AND
TESTING...........................14-84
OVERFLOW VALVE - INSTALLATION......14-85
OVERFLOW VALVE - OPERATION........14-83
OVERFLOW VALVE - REMOVAL..........14-84
OVERHEAD CONSOLE - DESCRIPTION....8M-1
OVERHEAD CONSOLE - INSTALLATION....8M-8
OVERHEAD CONSOLE - OVERHEAD
CONSOLE ASSEMBLY..................8M-7
OVERHEAD CONSOLE - OVERHEAD
CONSOLE DISASSEMBLY...............8M-7
OVERHEAD CONSOLE - REMOVAL........8M-6
OVERHEAD CONSOLE ASSEMBLY,
OVERHEAD CONSOLE.................8M-7
OVERHEAD CONSOLE DISASSEMBLY,
OVERHEAD CONSOLE.................8M-7
OVERHEAD CONSOLE SYSTEMS,
SPECIAL TOOLS......................8M-8
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
ASSEMBLY.......21-236,21-406,21-581,21-752
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
CLEANING.......21-236,21-406,21-580,21-752
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
DESCRIPTION....21-235,21-405,21-580,21-751
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
DISASSEMBLY....21-235,21-405,21-580,21-751
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
INSPECTION
.....21-236,21-406,21-580,21-752
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
OPERATION
......21-235,21-405,21-580,21-751
OVERTEMP INDICATOR - DESCRIPTION,
TRANSMISSION
......................8J-31
OVERTEMP INDICATOR - OPERATION,
TRANSMISSION
......................8J-31
OWNER CHECK OUT - STANDARD
PROCEDURE
........................30-22PAD - INSTALLATION, SILENCER.......23-103
PAD - REMOVAL, SILENCER...........23-103
PAINT CODE - DESCRIPTION..........23-129
PAINT COLOR CODES, SPECIFICATIONS -
2001 BR..........................23-129
PAINT TOUCH-UP - DESCRIPTION......23-129
PAN - CLEANING, OIL . 9-106,9-162,9-218,9-297,
9-49
PAN - INSPECTION, OIL.....9-106,9-162,9-219,
9-297,9-49
PAN - INSTALLATION, OIL . . . 9-106,9-162,9-219,
9-297,9-49
PAN - REMOVAL, OIL . . 9-105,9-161,9-218,9-296,
9-48
PANEL - INSTALLATION, QUARTER TRIM . 23-128
PANEL - INSTALLATION, TRIM.....23-74,23-84
PANEL - REMOVAL, QUARTER TRIM....23-127
PANEL - REMOVAL, TRIM.........23-74,23-84
PANEL ANTENNA CABLE -
INSTALLATION, INSTRUMENT...........8A-10
PANEL ANTENNA CABLE - REMOVAL,
INSTRUMENT........................8A-9
PANEL DEMISTER DUCTS - REMOVAL,
INSTRUMENT.......................24-37
PANEL DUCTS - REMOVAL,
INSTRUMENT.......................24-37
PANEL OUTLET BARRELS -
INSTALLATION.......................24-32
PANEL OUTLET BARRELS - REMOVAL....24-32
PANEL SPEAKER - INSTALLATION, REAR
CAB SIDE............................8A-21
PANEL SPEAKER - REMOVAL, REAR CAB
SIDE..............................8A-20
PANEL SYSTEM - DESCRIPTION,
INSTRUMENT......................23-104
PANEL SYSTEM - INSTALLATION,
INSTRUMENT......................23-107
PANEL SYSTEM - OPERATION,
INSTRUMENT......................23-105
PANEL SYSTEM - REMOVAL,
INSTRUMENT......................23-106
PANEL TOP COVER - INSTALLATION,
INSTRUMENT......................23-115
PANEL TOP COVER - REMOVAL,
INSTRUMENT......................23-114
PANEL TRIM - INSTALLATION, REAR
CLOSURE..........................23-121
PANEL TRIM - REMOVAL, REAR
CLOSURE..........................23-120
PANEL/DEFROST DOOR - INSTALLATION . . 24-39
PANEL/DEFROST DOOR - REMOVAL......24-38
PANEL/DEFROST DOOR ACTUATOR -
INSTALLATION.......................24-27
PANEL/DEFROST DOOR ACTUATOR -
REMOVAL..........................24-27
PARK BRAKE CABLE - 2500/3500 WITH
REAR DISC BRAKES - INSTALLATION,
REAR...............................5-38
PARK BRAKE CABLE - 2500/3500 WITH
REAR DISC BRAKES - REMOVAL,
REAR
...............................5-37
PARK BRAKE CABLE 2500/3500 SERIES
WITH DRUM BRAKES - INSTALLATION,
REAR
...............................5-39
PARK BRAKE CABLES - 1500 SERIES -
INSTALLATION, REAR
..................5-39
PARK BRAKE CABLES - 1500 SERIES -
REMOVAL, REAR
......................5-37
PARK BRAKE CABLES 2500/3500 SERIES
WITH DRUM BRAKES - REMOVAL,
REAR
...............................5-38
PARK BRAKE SHOES - 2500/3500 -
INSTALLATION, REAR DRUM IN HAT
......5-42
PARK BRAKE SHOES - 2500/3500 -
REMOVAL, REAR DRUM IN HAT
..........5-41
PARKING BRAKE - INSPECTION
.........30-17
PARKING BRAKE CABLE -
INSTALLATION, FRONT
.................5-39
PARKING BRAKE CABLE - REMOVAL,
FRONT
..............................5-37
PARK/NEUTRAL POSITION SWITCH -
DIAGNOSIS AND TESTING
......21-237,21-408,
21-583,21-755
PARK/NEUTRAL POSITION SWITCH -
INSTALLATION
....21-238,21-408,21-583,21-755
PARK/NEUTRAL POSITION SWITCH -
REMOVAL
.......21-238,21-408,21-583,21-755
24 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page