2001 CHRYSLER VOYAGER belt

TEST ACTION APPLICABILITY
2WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller Connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS load tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Right Seat Belt Tensioner Line 1 circuit between the
SRS Load Tool ORC Adaptor connector and the Passenger SBT connector.
Is the resistance below 1.0 ohms ?All
Ye s®Go To 3
No®Repair open or high resistance in Passenger Seat Belt Tensioner
Line 1 circuit.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Passenger SBT Line 2 circuit between the SRS Load
Tool ORC Adaptor and the Passenger SBT connector.
Is the resistance below 1.0 ohms?All
Ye s®Go To 4
No®Repair open or high resistance in Passenger Seat Belt Tensioner
Line 2 circuit.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
4WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller (ORC) in accordance
with the Service information. WARNING: Make sure the battery
is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
142
AIRBAG
ORC, PASSENGER SBT CIRCUIT OPEN - ACTIVE ÐContinued

Symptom:
ORC, PASSENGER SBT CIRCUIT SHORT - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBT CIRCUIT SHORT - ACTIVE
When Monitored: When the ignition is on, the ORC monitors the resistance of the
Passenger Seat Belt Tensioner circuits.
Set Condition: The ORC has detected low resistance in the Passenger Seat Belt Tensioner
circuits.
POSSIBLE CAUSES
PASSENGER SBT CIRCUITS SHORT
PASSENGER SBT LINE 1 SHORT TO LINE 2
ORC, PASSENGER SBT CIRCUITS SHORT
TEST ACTION APPLICABILITY
1NOTE: Ensure the battery is fully charged.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Right Seat Belt Tensioner connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 Passenger cable and jumper to the Passenger SBT
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
With the DRBIIIt, read the active DTC's.
Does the DRB show PASSENGER SEAT BELT TENSIONER CIRCUIT SHORT?All
Ye s®Go To 2
No®Replace the Passenger Seat Belt Tensioner in accordance with the
Service Information.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
143
AIRBAG

Symptom:
ORC, PASSENGER SBT SHORT TO BATTERY - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBT SHORT TO BATTERY - ACTIVE
When Monitored: When the ignition is on, the ORC monitors the voltage of the Passenger
Seat Belt Tensioner circuits.
Set Condition: The ORC has detected high voltage on the Passenger Seat Belt Tensioner
circuits.
POSSIBLE CAUSES
PASSENGER SBT CIRCUITS SHORT TO BATTERY
PASSENGER SBT LINE 1 SHORT TO BATTERY
PASSENGER SBT LINE 2 SHORT TO BATTERY
ORC, PASSENGER SBT CIRCUITS SHORT TO BATTERY
TEST ACTION APPLICABILITY
1WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 Passenger cable and jumper to the Passenger SBT
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
With the DRBIIIt, read the active DTC's.
Does the DRBIIItdisplay PASSENGER SBT SHORT TO BATTERY?All
Ye s®Go To 2
No®Replace the Passenger Seat Belt Tensioner, SBT, in accordance
with the Service Information.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
145
AIRBAG

TEST ACTION APPLICABILITY
2WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller Connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS load tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
Measure the voltage of the Passenger SBT Line 1 circuit between the Passenger SBT
connector and ground.
Is the voltage above 0.5 volts?All
Ye s®Repair the Passenger Seat Belt Tensioner Line 1 Short To
Battery.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT connector.
Disconnect the Occupant Restraint Controller connector.
NOTE: Check connectors - Clean and repair as necessary.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
Measure the voltage between Passenger SBT Line 2 circuit between the Passenger
SBT connector and ground.
Is the voltage above 0.5 volts?All
Ye s®Repair the Passenger Seat Belt Tensioner Line 2 circuit for a
short to battery.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 4
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
4WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller (ORC) in accordance
with the Service information. WARNING: Make sure the battery
is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
146
AIRBAG
ORC, PASSENGER SBT SHORT TO BATTERY - ACTIVE ÐContinued

Symptom:
ORC, PASSENGER SBT SHORT TO GROUND - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBT SHORT TO GROUND - ACTIVE
When Monitored: When the ignition is on, the ORC monitors the resistance of the
Passenger Seat Belt Tensioner circuits for low resistance.
Set Condition: The ORC has detected a short to ground in the Passenger Seat Belt
Tensioner circuits.
POSSIBLE CAUSES
PAS SBT CIRCUITS SHORT TO GROUND
PASSENGER SBT LINE 1 SHORT TO GROUND
PAS SBT LINE 2 SHORT TO GROUND
ORC, PASSENGER SBT CIRCUITS SHORTED TO GROUND
TEST ACTION APPLICABILITY
1WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT connector.
NOTE: Check connectors - Clean and repair as necessary. .
Connect the SRS Load Tool 8443 Passenger cable and jumper to the Passenger SBT
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
With the DRBIIIt, read the active DTC's.
Does the DRBIIItdisplay PASSENGER SBT SHORT TO GROUND?All
Ye s®Go To 2
No®Replace the Passenger SBT in accordance with the Service
Information.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
147
AIRBAG

POSSIBLE CAUSES
INTERMITTENT CONDITION
TEST ACTION APPLICABILITY
1NOTE: For this code to be active, the DRB will not be able to communicate
with any modules on the vehicle (except the PCM).
NOTE: If this code is set and active it will be necessary to perform the PCI
Bus Communication Failure symptom.
WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running at normal operating temperature, wiggle the wiring
harnesses. This is to try and duplicate the complete bus failure condition.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
341
COMMUNICATION
BCM, PCI BUS SHORTED TO BATTERY ÐContinued

TEST ACTION APPLICABILITY
3 Turn the ignition on.
Disconnect the Fuel Tank Module harness connector.
Measure the resistance of the Ground circuits in the Fuel Tank Module harness
connector.
Is the resistance below 5.0 ohms for both measurements?All
Ye s®Go To 4
No®Repair the Ground circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
4 Turn the ignition off.
Disconnect the Fuel Tank Module harness connector.
Turn the ignition on.
With the DRBIIItin Body Computer then Sensors, monitor the Fuel Sensor.
Using a jumper wire, jumper the Fuel Level Sensor Signal circuit to the ground
circuit in the Fuel Tank Module harness connector.
Does the DRB display below 0.5 volt?All
Ye s®Replace the Fuel Level Sending Unit.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 5
5 Turn the ignition off.
Disconnect the Fuel Tank Module harness connector.
Disconnect the BCM C3 harness connector.
Measure the resistance of the Fuel Level Sensor Signal circuit between the Fuel Tank
Module harness connector and the BCM harness connector.
Is the resistance below 5.0 ohms?All
Ye s®Go To 6
No®Repair the Fuel Level Sensor Signal for an open.
Perform BODY VERIFICATION TEST - VER 1.
6 If there are no possible causes remaining, view repair. All
Repair
Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
7WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running at normal operating temperature, monitor the DRB
parameters related to the DTC while wiggling the wiring harness. Look for param-
eter values to change and/or a DTC to set.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
573
INSTRUMENT CLUSTER
FUEL LEVEL SENDING UNIT INPUT OPEN ÐContinued

TEST ACTION APPLICABILITY
4 If there are no possible causes remaining, view repair. All
Repair
Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
5WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running at normal operating temperature, monitor the DRB
parameters related to the DTC while wiggling the wiring harness. Look for param-
eter values to change and/or a DTC to set.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
575
INSTRUMENT CLUSTER
FUEL LEVEL SENDING UNIT INPUT SHORT ÐContinued