2001 CHRYSLER VOYAGER clutch

Symptom:
INCOMPLETE POWER OPEN - TIME OUT
When Monitored and Set Condition:
INCOMPLETE POWER OPEN - TIME OUT
When Monitored: Anytime the Power Sliding Door is operating in an opening operation.
Set Condition: The power open operation was not completed within 20 seconds. This may
be caused by very high opening effort. A weak hall effect signal, low motor output or
defective clutch could also set this code.
POSSIBLE CAUSES
DTC PRESENT
BINDING DOOR
MOTOR/CLUTCH ASSEMBLY
TEST ACTION APPLICABILITY
1 With the DRBIIIt, record and erase DTC's.
Turn the ignition off, wait 10 seconds, then turn the ignition on.
Operate the power sliding door several times if possible.
With the DRBIIIt, read ACTIVE DTCs.
Does the DRBIIItdisplay INCOMPLETE POWER OPEN - TIME-OUT?All
Ye s®Go To 2
No®Using the wiring diagram/schematic as a guide, inspect the
wiring and connectors for an intermittent condition. Operate the
door several times and check for any binding conditions.
Perform BODY VERIFICATION TEST - VER 1.
2 Examine the door for proper fit and alignment, loose/ hard or torn seals, worn teeth
on the rack and gear (lower drive unit) or anything that would cause an obstruction
to proper operation.
Manually operate the sliding door of a known good vehicle and notice the effort
needed.
Compare the effort needed on the disabled vehicle.
Does it take more effort to operate the door than it should?All
Ye s®Refer to Service information for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Motor/Clutch Assembly.
Perform BODY VERIFICATION TEST - VER 1.
886
POWER DOORS - SLIDING

ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY - CONTINUEDCAV CIRCUIT FUNCTION
51 - -
52 K121 20DB BOOST PRESSURE SENSOR GROUND
53 - -
54 K957 20BK/OR MASS AIR FLOW SENSOR GROUND
55 N7 20DB/OR VEHICLE SPEED SENSOR SIGNAL
56 C918 20BK/LB A/C PRESSURE SENSOR GROUND
57 - -
58 K4 20BK/LB LOW IDLE POSITION SWITCH GROUND
59 - -
60 K9 20LB FUEL PRESSURE SENSOR 5 VOLT SUPPLY
61 K51 20BR/WT ECM/PCM RELAY CONTROL
62 - -
63 D21 20WT/BR SCI TRANSMIT
64 K151 20WT LOW IDLE POSITION SWITCH SENSE
65 - -
66 K936 20BR/YL ENGINE OIL PRESSURE SENSOR GROUND
67 - -
68 - -
69 C13 20LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
70 N210 20DB/DG LOW SPEED RADIATOR FAN RELAY CONTROL
71 - -
72 N21 20DB/TN LIFT PUMP RELAY CONTROL
73 - -
74 T752 20DG/OR ENGINE STARTER MOTOR RELAY CONTROL
75 - -
76 - -
77 K152 20DB/WT GLOW PLUG RELAY CONTROL
78 N122 20DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
79 - -
80 K87 20BR FUEL PRESSURE SOLENOID CONTROL
81 K87 20BR FUEL PRESSURE SOLENOID CONTROL
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1040
CONNECTOR PINOUTS

ENGINE CONTROL MODULE C2 (DIESEL) - BLACK 40 WAYCAV CIRCUIT FUNCTION
82 - -
83 - -
84 - -
85 - -
86 T753 20DG/YL IGNITION SWITCH OUTPUT (START)
87 - -
88 K35 20GY/YL EGR SOLENOID CONTROL
89 K35 20GY/YL EGR SOLENOID CONTROL
90 - -
91 - -
92 - -
93 - -
94 - -
95 - -
96 - -
97 - -
98 - -
99 - -
100 - -
101 - -
102 - -
103 - -
104 - -
105 - -
106 - -
107 - -
108 - -
109 - -
110 - -
111 - -
112 K119 20DB/LG CLUTCH PEDAL UPSTOP SWITCH SENSE
113 - -
114 - -
115 K14 14LB/BR FUEL INJECTOR NO. 4 CONTROL
116 K111 14DB/LB COMMON INJECTOR DRIVER
117 - -
118 K11 14WT/DB FUEL INJECTOR NO. 1 CONTROL
119 K12 14TN FUEL INJECTOR NO. 2 CONTROL
120 K13 14BR/LB FUEL INJECTOR NO. 3 CONTROL
121 - -
EVAPORATOR TEMPERATURE SENSOR - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 C21 20DB/LG EVAPORATOR TEMPERATURE SENSOR SIGNAL
2 C121 20DB/DG SENSOR GROUND
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1041
CONNECTOR PINOUTS

INTELLIGENT POWER MODULE C2 - GREEN/BLUE 10 WAYCAV CIRCUIT FUNCTION
1 N173 18DB/VT (EXCEPT
BUILT-UP-EXPORT/GAS)RADIATOR FAN RELAY CONTROL
1 N173 16DB/VT (BUILT-UP-
EXPORT/GAS)RADIATOR FAN RELAY CONTROL
2 V53 12BR/OR (BUILT-UP-
EXPORT)HEADLAMP WASHER RELAY OUTPUT
3 L60 18WT/TN (EXCEPT
BUILT-UP-EXPORT)RIGHT FRONT TURN SIGNAL DRIVER
3 L60 16WT/TN (BUILT-UP-
EXPORT)RIGHT FRONT TURN SIGNAL DRIVER
4 L13 18WT/YL (BUILT-UP-
EXPORT)HEADLAMP ADJUST SIGNAL
5 X2 18DG/OR HORN RELAY OUTPUT
6 L90 18WT/OR (FOG
LAMPS)FRONT FOG LAMP RELAY OUTPUT
7 L61 18WT/LG (EXCEPT
BUILT-UP-EXPORT)LEFT FRONT TURN SIGNAL DRIVER
7 L61 16WT/LG (BUILT-UP-
EXPORT)LEFT FRONT TURN SIGNAL DRIVER
8- -
9 A112 12OR/RD FUSED B(+)
10 L89 18WT/YL (FOG
LAMPS)FRONT FOG LAMP RELAY OUTPUT
INTELLIGENT POWER MODULE C3 (DIESEL) - YELLOW/RED 20 WAYCAV CIRCUIT FUNCTION
1 N21 20DB/TN LIFT PUMP RELAY CONTROL
2- -
3 T751 20YL IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT TRS REVERSE SENSE
5 N2 18DB/YL LIFT PUMP RELAY OUTPUT
6 F202 18PK/GY IGNITION SWITCH OUTPUT (RUN-START)
7 C3 18DB/YL A/C COMPRESSOR CLUTCH RELAY OUTPUT
8 Z114 18BK/LG GROUND
9 C13 20LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A119 16RD/OR FUSED B(+)
11 C41 20LB/DG CABIN HEATER ASSIST CONTROL
12 T753 20DG/YL IGNITION SWITCH OUTPUT (START)
13 - -
14 T752 20DG/OR ENGINE STARTER MOTOR RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 20BR/WT ECM/PCM RELAY CONTROL
17 F202 18PK/GY IGNITION SWITCH OUTPUT (RUN-START)
18 - -
19 K342 16BR/WT ECM/PCM RELAY OUTPUT
20 - -
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1045
CONNECTOR PINOUTS

INTELLIGENT POWER MODULE C3 (GAS) - NATURAL/RED 20 WAYCAV CIRCUIT FUNCTION
1 Z115 20BK/OR (EATX)
(3.3L/3.8L)GROUND
1 Z115 18BK/OR (EATX)
(2.4L)GROUND
2 F1 18PK/WT (EATX) FCM OUTPUT (UNLOCK-RUN-START)
3 T751 18YL (EATX) IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT TRS REVERSE SENSE
5 T16 18YL/OR (EATX) TRANSMISSION CONTROL RELAY OUTPUT
6 T15 18YL/BR (EATX) TRANSMISSION CONTROL RELAY CONTROL
7 C3 18DB/YL A/C COMPRESSOR CLUTCH RELAY OUTPUT
8 K31 18BR FUEL PUMP RELAY CONTROL
9 C13 18LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A104 18YL/RD (EATX) FUSED B(+)
11 - -
12 - -
13 D25 18WT/VT (EATX) PCI BUS (EATX)
14 T752 18DG/OR ENGINE STARTER MOTOR RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 18BR/WT AUTOMATIC SHUTDOWN RELAY CONTROL
17 F202 18PK/GY IGNITION SWITCH OUTPUT (RUN-START)
18 K173 18BR/VT RADIATOR FAN RELAY CONTROL
19 F202 18PK/GY IGNITION SWITCH OUTPUT (RUN-START)
20 A109 18OR/RD FUSED B(+)
INTELLIGENT POWER MODULE C4 - BLUE 10 WAYCAV CIRCUIT FUNCTION
1 Z127 12BK/DG (GAS) GROUND
2 T750 12YL/GY ENGINE STARTER MOTOR RELAY OUTPUT
3 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
3 K342 16BR/WT (GAS) AUTOMATIC SHUTDOWN RELAY OUTPUT
4 F500 16DG/PK (EXCEPT
MTX))FUSED IGNITION SWITCH OUTPUT (RUN)
5- -
6 D25 16WT/VT (ANTILOCK
BRAKES)PCI BUS
7 A107 12TN/RD (ANTILOCK
BRAKES)FUSED B(+)
8 A111 12DG/RD (ANTILOCK
BRAKES)FUSED B(+)
9 A701 14BR/RD (GAS) B(+) (HAZARD FEED)
9 A710 14BR/RD (DIESEL) B(+) (HAZARD FEED)
10 - -
INTELLIGENT POWER MODULE C5 - BLACK 4 WAYCAV CIRCUIT FUNCTION
1 A1 4RD B(+)
2- -
3- -
4- -
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1046
CONNECTOR PINOUTS

INTELLIGENT POWER MODULE C8 - ORANGE 10 WAYCAV CIRCUIT FUNCTION
1 W3 12BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED OUTPUT
2 N1 16DB/OR (DIESEL) FUEL HEATER RELAY OUTPUT
2 T751 20YL (EXCEPT
BUILT-UP-EXPORT)IGNITION SWITCH OUTPUT (START)
2 N1 16DB/OR (GAS) FUEL PUMP RELAY OUTPUT
3 A108 18LG/RD FUSED B(+)
3 A108 18LG/RD (BUILT-UP-
EXPORT)FUSED B(+)
4 A103 18GY/RD FUSED B(+)
5 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
6 W4 12BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED OUTPUT
7 C51 12LB/BR (AUTOMATIC
TEMPERATURE CONTROL)
(3 ZONE HVAC)FUSED REAR BLOWER MOTOR RELAY OUTPUT
8- -
9 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
10 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
INTELLIGENT POWER MODULE C9 - BLACK 10 WAYCAV CIRCUIT FUNCTION
1 A102 12WT/RD FUSED B(+)
2 F20 18PK/WT IGNITION SWITCH OUTPUT (RUN-START)
3 C15 12DB/WT FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
4 A105 18DB/RD FUSED B(+)
5 L61 18WT/LG LEFT FRONT TURN SIGNAL DIVER
6 A701 16BR/RD FUSED B(+) (HAZARD)
6 A701 16BR/RD FUSED B(+) (HAZARD)
7 F306 16DB/PK FUSED ACCESSORY RELAY OUTPUT
8 F30 12PK/YL (POWER
WINDOWS)FUSED ACCESSORY RELAY OUTPUT
9 A115 12YL/RD (POWER
LIFTGATE)FUSED B(+)
10 F302 18GY/PK FUSED ACCESSORY RELAY OUTPUT
LEFT B-PILLAR SWITCH - GRAY 3 WAYCAV CIRCUIT FUNCTION
1 Z61 20BK/DG GROUND
2 F302 18GY/PK FUSED ACCESSORY RELAY OUTPUT
3 G41 20VT/DG LEFT SLIDING DOOR PILLAR SWITCH MUX
LEFT CINCH/RELEASE MOTOR (POWER SLIDING DOOR) - GRAY 4 WAYCAV CIRCUIT FUNCTION
1 Q49 18TN/WT LEFT CINCH/RELEASE MOTOR UNLATCH DRIVER
2 Z249 18BK/WT GROUND
3 Q45 18OR/GY LEFT CINCH/RELEASE MOTOR CLUTCH DRIVER
4 Q47 18TN/GY LEFT CINCH/RELEASE MOTOR LATCH DRIVER
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1048
CONNECTOR PINOUTS

LEFT REMOTE RADIO SWITCH - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 X20 20RD/BK RADIO CONTROL MUX
2 X920 20RD/DB RADIO CONTROL MUX RETURN
LEFT SEAT AIRBAG - YELLOW 2 WAYCAV CIRCUIT FUNCTION
1 R31 18LG/OR (EXCEPT
BUILT-UP-EXPORT)LEFT SEAT SQUIB LINE 1
1 R33 18WT/BK (BUILT-UP-
EXPORT)LEFT SEAT SQUIB LINE 2
2 R31 18DG/WT (BUILT-UP-
EXPORT)LEFT SEAT SQUIB LINE 1
2 R33 18LG/WT (EXCEPT
BUILT-UP-EXPORT)LEFT SEAT SQUIB LINE 2
LEFT SIDE IMPACT AIRBAG CONTROL MODULE - YELLOW/RED 7 WAYCAV CIRCUIT FUNCTION
1 R31 18LG/OR LEFT SEAT SQUIB LINE 1
2 R33 18LG/WT LEFT SEAT SQUIB LINE 2
3- -
4 D25 20WT/VT PCI BUS
5 F214 18PK/LG FCM OUTPUT (RUN-START)
6 Z104 18BK/LG GROUND
7 Z104 18BK/LG GROUND
LEFT SLIDING DOOR CONTROL MODULE C1 (POWER SLIDING DOOR) - BLACK 8 WAYCAV CIRCUIT FUNCTION
1 Q45 18OR/GY LEFT CINCH/RELEASE MOTOR CLUTCH DRIVER
2 Q67 16TN/BR LEFT SLIDING DOOR OPEN DRIVER
3 Q69 16TN/OR LEFT SLIDING DOOR CLOSE DRIVER
4- -
5 A113 14WT/RD FUSED B(+)
6- -
7- -
8 Z123 14BK/WT GROUND
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1053
CONNECTOR PINOUTS

LEFT SLIDING DOOR CONTROL MODULE C2 (POWER SLIDING DOOR) - BLACK/RED 20 WAYCAV CIRCUIT FUNCTION
1 Q71 20TN/VT LEFT DOOR MOTOR HALL EFFECT SUPPLY
2- -
3 Q35 20OR/GY LEFT DOOR LOCK SENSE
4 Q55 20OR/BR LEFT DOOR IN/OUT HANDLE SENSE
5- -
6- -
7 Q63 18OR/TN LEFT DOOR MOTOR CLUTCH DRIVER
8 Q47 18TN/GY LEFT CINCH/RELEASE MOTOR LATCH DRIVER
9 Q49 18TN/WT LEFT CINCH/RELEASE MOTOR UNLATCH DRIVER
10 - -
11 D25 20WT/VT PCI BUS
12 G77 20TN/OR LEFT SLIDING DOOR AJAR SWITCH SENSE
13 Q59 20OR/YL LEFT PAWL SWITCH SENSE
14 Q53 20OR LEFT FULL OPEN SWITCH SENSE
15 Z25 20BK/TN GROUND
16 Q57 20OR/VT LEFT DOOR CHILD LOCKOUT SWITCH SENSE
17 Q73 20TN/YL LEFT DOOR MOTOR HALL EFFECT SIGNAL
18 - -
19 G151 20VT/BR LEFT SLIDING DOOR WAKE UP SIGNAL
20 Z25 20BK/TN GROUND
LEFT SLIDING DOOR LATCH SENSING SWITCH (POWER SLIDING DOOR) - BLACK 6 WAYCAV CIRCUIT FUNCTION
1 Z77 20BK/GY GROUND
2 Q59 20OR/YL LEFT PAWL SWITCH SENSE
3 G77 20TN/OR LEFT SLIDING DOOR AJAR SWITCH SENSE
4 Z77 20BK/GY GROUND
5 Q55 20OR/BR LEFT DOOR IN/OUT HANDLE SENSE
6 Q57 20OR/VT LEFT DOOR CHILD LOCKOUT SWITCH SENSE
LEFT SLIDING DOOR LOCK MOTOR (POWER SLIDING DOOR) - BLACK 4 WAYCAV CIRCUIT FUNCTION
1 P5 20TN/OR LEFT SLIDING DOOR LOCK UNLOCK DRIVER
2 P32 20TN/VT LEFT SLIDING DOOR LOCK DRIVER
3 Q35 20OR/GY LEFT DOOR LOCK SENSE
4 Z77 20BK/GY GROUND
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1054
CONNECTOR PINOUTS