6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-3
Cowling and panel removal and installation.......... 6-6
Cowlings A and B ................................................. 6-6
Panel C ................................................................. 6-8
Spark plug inspection ........................................... 6-9
Engine oil ............................................................ 6-10
Cooling system ................................................... 6-13
Changing the coolant .......................................... 6-14
Air filter ............................................................... 6-17
Air intake duct ..................................................... 6-19
Carburetor adjustment ........................................ 6-20
Idle speed adjustment ........................................ 6-20
Throttle cable free play inspection ...................... 6-21
Valve clearance adjustment ................................ 6-21
Tires .................................................................... 6-21
Wheels ................................................................ 6-24
Clutch lever free play adjustment........................ 6-25
Brake light switch adjustment ............................. 6-25
Checking the front and rear brake pads.............. 6-26
Inspecting the brake fluid level............................ 6-27
Brake fluid replacement ...................................... 6-28
Drive chain slack check ...................................... 6-28Drive chain slack adjustment ............................. 6-29
Drive chain lubrication........................................ 6-29
Cable inspection and lubrication ........................ 6-30
Throttle cable and grip lubrication ...................... 6-30
Brake pedal lubrication....................................... 6-30
Brake and clutch lever lubrication ...................... 6-31
Sidestand lubrication.......................................... 6-31
Rear suspension lubrication............................... 6-31
Front fork inspection ........................................... 6-32
Steering inspection ............................................ 6-32
Wheel bearings .................................................. 6-33
Battery................................................................ 6-33
Fuse replacement .............................................. 6-34
Headlight bulb replacement ............................... 6-35
Tail/brake light bulb replacement ........................ 6-36
Turn signal light bulb replacement...................... 6-36
Supporting the motorcycle ................................. 6-37
Front wheel removal ........................................... 6-37
Front wheel installation ...................................... 6-38
Rear wheel removal ........................................... 6-39
Rear wheel installation ....................................... 6-40
Troubleshooting .................................................. 6-40
Troubleshooting chart ......................................... 6-41
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