2-1
2
EAU00026
2-DESCRIPTIONLeft view1. Shift pedal (page 3-11)
2. Starter (choke) knob (page 3-15)
3. Fuel tank cap (page 3-12)
4. Fuel cock (page 3-14)
5. Battery (page 7-29)
6. Coolant reservoir tank (page 7-14)7. Fuse box B (page 7-31)
8. Saddlebag (page 3-17)
9. Helmet holder (page 3-16)
10. Licence light (page 7-34)
11. Tail/brake light (page 7-33)
12. Rear turn signal lights (page 7-33)
E_5jc_Description.fm Page 1 Saturday, October 16, 1999 1:07 PM
DESCRIPTION
2-2
2
13. Muffler
14. Tool kit (page 7-1)
15. Helmet holder (page 3-16)
16. Travel trunk (page 3-18)
17. Passenger seat
18. Rear shock absorber air valve (page 3-21)
19. Rider seat (page 3-15)
20. Fuel tank (page 3-12)21. Front fork air valve (page 3-19)
22. Headlight (page 7-32)
23. Front turn signal lights (Page 7-33)
24. Fuse box A (page 7-31)
25. Rear brake pedal (page 3-11)
26. Rider footrest
27. Coolant reservoir tank (page 7-14)
28. Passenger footrestRight view
E_5jc_Description.fm Page 2 Saturday, October 16, 1999 1:07 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU01774
4. Overdrive indicator light “O/D”
This indicator light will come on when
the transmission is in overdrive (5th
gear).
EAU00091
5. Engine trouble indicator light
“”
This indicator light will come on or flash
if trouble occurs in a monitoring circuit.
In such a case, take the motorcycle to a
Yamaha dealer to have the self-diag-
nostic systems checked.
EAU00079
6. Fuel level indicator light “ ”
When the fuel level drops below ap-
proximately 3.5 L, this light will come
on. When this light comes on, switch
the fuel cock to “RES”. Then, fill the
tank at the first opportunity.
EAU01773
7. Cruise control indicator lights
See page 3-7 for an explanation of the
functions of these indicator lights.
EAU00061
8. Neutral indicator light “ ”
This indicator comes on when the
transmission is in neutral.
EAU01257*
9. Coolant temperature indicator
light “ ”
This indicator light will come on if the
engine overheats. If the light comes on,
stop the engine immediately and allow
the engine to cool. To check that the in-
dicator light is working properly:l
Turn the engine stop switch to
“ ” and the main switch to “ON”.
l
Put the transmission in neutral or
apply the clutch lever.
l
Push the start switch.
If the indicator light does not come on
while pushing the start switch, have a
Yamaha dealer inspect the electrical
circuit.
E_5jc_Functions.fm Page 4 Saturday, October 16, 1999 1:08 PM
5-1
5
EAU01114
5-PRE-OPERATION CHECKSOwners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or
loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual in-
spection, you check the following points before each ride.
EAU00340
PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake• Check operation, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.
7-23 ~ 7-26
Rear brake• Check operation, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.
Clutch• Check operation, fluid level and vehicle for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.7-22
Throttle grip and housing• Check for smooth operation.
• Lubricate if necessary.7-18
Engine oil• Check oil level.
• Fill with oil if necessary.7-11 ~ 7-13
Coolant reservoir tank• Check coolant level.
• Fill with coolant if necessary.7-14
Final gear oil• Check vehicle for leakage. 7-13
Wheels and tires• Check tire pressure, wear and for damage. 7-19 ~ 7-22
Brake and shift pedal
shafts• Check for smooth operation.
• Lubricate if necessary.7-27
Brake and clutch lever
pivots• Check for smooth operation.
• Lubricate if necessary.7-27
Sidestand pivot• Check for smooth operation.
• Lubricate if necessary.7-28
E_5jc_Preop.fm Page 1 Saturday, October 16, 1999 1:10 PM
7
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 7-1
Periodic maintenance and lubrication ................... 7-3
Cowling and panel removal and installation.......... 7-6
Cowling A.............................................................. 7-6
Cowling B.............................................................. 7-7
Panel C ................................................................. 7-8
Panel D ................................................................. 7-8
Panel E ................................................................. 7-9
Spark plug inspection ......................................... 7-10
Engine oil ............................................................ 7-11
Final gear oil ....................................................... 7-13
Coolant ............................................................... 7-14
Air filters .............................................................. 7-15
Carburetor adjustment ........................................ 7-17
Idle speed adjustment ........................................ 7-17
Throttle cable free play inspection ...................... 7-18
Valve clearance adjustment ................................ 7-18
Tires .................................................................... 7-19
Wheels ................................................................ 7-21
Clutch lever free play adjustment........................ 7-22Front brake lever free play adjustment ............... 7-23
Rear brake pedal height adjustment .................. 7-23
Brake light switch adjustment ............................. 7-24
Checking the front and rear brake pads ............. 7-25
Inspecting the brake fluid level ........................... 7-25
Brake fluid replacement ..................................... 7-26
Brake and shift pedal lubrication ........................ 7-27
Brake and clutch lever lubrication ...................... 7-27
Sidestand lubrication.......................................... 7-28
Front fork inspection ........................................... 7-28
Steering inspection ............................................ 7-29
Battery................................................................ 7-29
Fuse replacement .............................................. 7-31
Headlight bulb replacement ............................... 7-32
Turn signal and tail/brake light bulb
replacement ..................................................... 7-33
License light bulb replacement........................... 7-34
Troubleshooting .................................................. 7-34
Troubleshooting charts ....................................... 7-35
E_5jc_PeriodicTOC.fm Page 1 Saturday, October 16, 1999 1:10 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
7-5
7
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
EAU02971
NOTE:@ l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake and clutch systems
• After disassembling the master cylinder, caliper or clutch release cylinder, always replace the brake fluid. Check the
brake fluid level of the master cylinder and clutch release cylinder regularly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder, caliper and clutch release cylinder every two years.
• Replace the brake and clutch hoses every four years or if cracked or damaged.
@23
*Cooling system• Check coolant level and vehicle for coolant leakage.
• Correct if necessary.
• Change coolant every 24,000 km or 24 months (whichever comes
first).ÖÖ
24 Final gear oil• Check oil level and vehicle for oil leakage.
• Change oil at initial 1,000 km and thereafter every 24,000 km
or 24 months (whichever comes first).ÖÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
E_5jc_Periodic.fm Page 5 Saturday, October 16, 1999 1:10 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
7-14
7
EAU01797
Coolant1. Remove panel C. (See page 7-8
for removal and installation proce-
dures.)
2. Check the coolant level in the res-
ervoir tank when the engine is cold
as the coolant level will vary with
engine temperature. The coolant
level should be between the maxi-
mum and minimum marks.3. If the level is low, remove the rider
seat, open the reservoir tank cap,
and add coolant or distilled water
to the specified level. (See page
3-15 for rider seat removal and in-
stallation procedures.)
4. Install the reservoir tank cap and
rider seat.
5. Install the panel.
EC000080
CAUTION:@ Hard water or salt water is harmful
to the engine. You may use distilled
water if you can’t get soft water. @NOTE:@ l
If water is added, have a Yamaha
dealer check the antifreeze con-
tent of the coolant as soon as pos-
sible.
l
Have a Yamaha dealer change
the coolant every two years.
l
The radiator fan operation is com-
pletely automatic. It is switched on
or off according to the coolant tem-
perature in the radiator.
@
1. Reservoir tank
2. Maximum level mark
3. Minimum level mark
1. Coolant reservoir tank capReservoir tank capacity:
0.84 L
E_5jc_Periodic.fm Page 14 Saturday, October 16, 1999 1:10 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
7-36
7
Engine overheating
EW000070
WARNING
@ Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown
out under pressure, which could cause serious injury. Open the radiator cap as follows. Wait until the engine has
cooled. Remove the radiator cap stopper by removing the screw. Place a thick rag like a towel over the radiator cap
and slowly rotate the cap counterclockwise to the detent. This procedure allows any residual pressure to escape.
When the hissing sound has stopped, press down on the cap while turning counterclockwise and remove it. @NOTE:@ If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recom-
mended coolant as soon as possible. @
Wait until the
engine has cooled.
Check the coolant level in the
reservoir tank and/or radiator.
Level is OK.Level is low, check the
cooling system for leakage.
No
leakage.Leakage.
Ask a Yamaha dealer to inspect
and repair the cooling system.Add coolant. (See NOTE.)
Restart the engine. If the engine overheats again, ask a
Yamaha dealer to inspect and repair the cooling system.
E_5jc_Periodic.fm Page 36 Saturday, October 16, 1999 1:10 PM