2000 YAMAHA XV125S tires

Carburetor adjustment ..................................6-15
Idle speed adjustment ...................................6-15
Throttle cable free play adjustment..............6-16
Valve clearance adjustment ..........................6-16
Tires.................................................................6-17
Wheels ............................................................6-19
Clutch lever free play adjustment .................6-19
Front brake lever free play adjustment ........6-20
Rear brake pedal height and free play
adjustment ......................................................6-21
Brake light switch adjustment.......................6-22
Checking the front brake pads and rear brake
shoes ...............................................................6-22
Inspecting the brake fluid level .....................6-23
Brake fluid replacement.................................6-24
Drive chain slack check ..................................6-24
Drive chain slack adjustment ........................6-25
Drive chain lubrication...................................6-26
Cable inspection and lubrication ..................6-27
Throttle cable and grip lubrication ...............6-27
Brake and shift pedal lubrication ..................6-28
Brake and clutch lever lubrication ................6-28
Sidestand lubrication .....................................6-28
Front fork inspection ......................................6-29
Steering inspection ........................................6-29
Wheel bearings ..............................................6-30Battery .............................................................6-30
Fuse replacement ...........................................6-32
Headlight bulb replacement ..........................6-33
Turn signal light bulb replacement ..............6-34
Taillight bulb replacement ............................6-35
Supporting the motorcycle ...........................6-36
Front wheel removal ......................................6-36
Front wheel installation .................................6-37
Rear wheel removal .......................................6-38
Rear wheel installation ..................................6-39
Troubleshooting .............................................6-40
Troubleshooting chart ...................................6-41
MOTORCYCLE CARE AND STORAGE ..............7-1
Care ...................................................................7-1
Storage..............................................................7-4
SPECIFICATIONS................................................8-1
How to use the conversion table ....................8-5
CONSUMER INFORMATION .............................9-1
Identification number records.........................9-1
Key identification number ...............................9-1
Vehicle identification number .........................9-1
Model label .......................................................9-2
TABLE OF CONTENTS
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EAU01114
PRE-OPERATION CHECKS
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4-1
Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to
deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements).
Any damage, fluid leak or loss of tire pressure could have serious consequences. Therefore, it is very important
that, in addition to a thorough visual inspection, you check the following points before each ride.
EAU00340PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake9Check operation, free play, fluid level and vehicle for fluid leakage.
9Fill with DOT 4 (or DOT 3) brake fluid if necessary.
Rear brake9Check operation and free play.3-4 ~ 3-5, 6-20 ~ 6-24
9Adjust if necessary.
Clutch9Check operation and free play.
3-4, 6-19 ~ 6-20
9Adjust if necessary.
Throttle grip and housing9Check for smooth operation.
6-16, 6-27
9Lubricate.
Engine oil9Check oil level.
6-9 ~ 6-12
9Fill with oil if necessary.
Drive chain9Check chain slack and condition.
6-24 ~ 6-27
9Adjust if necessary.
Wheels and tires9Check tire pressure, wear, damage and spoke tightness.
6-17 ~ 6-19
9Tighten spokes if necessary.
Control and meter cable9Check for smooth operation.
6-27
9Lubricate if necessary.
Brake and shift pedal shafts9Check for smooth operation.
6-28
9Lubricate if necessary.
Brake and clutch lever pivots9Check for smooth operation.
6-28
9Lubricate if necessary.
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PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU00473PERIODIC MAINTENANCE AND LUBRICATION
Every
Every
6,000 km 12,000 km
No. ITEM CHECKS AND MAINTENANCE JOBSINITIAL or or
1,000 km 6 months 12 months
(Whichever (Whichever
comes first) comes first)
1 * Fuel line 9Check fuel hoses and vacuum hose for cracks or damage.
ÖÖ
9Replace if necessary.
2 Spark plugs9Check condition.
ÖÖÖ
9Clean, regap or replace if necessary.
3 * Valves 9Check valve clearance.
ÖÖÖ
9Adjust if necessary.
4 Air filter9Clean or replace if necessary.ÖÖ
9Check electrolyte level and specific gravity.
5 * Battery9Correct or recharge if necessary.ÖÖ
9Make sure that the breather hose is properly routed.
6 Clutch9Check operation.
ÖÖÖ
9Adjust or replace cable.
9Check operation, fluid level and vehicle for fluid leakage.
7 * Front brake (See NOTE on page 6-5.)
ÖÖÖ
9Correct accordingly.
9Replace brake pads if necessary.
8 * Rear brake 9Check operation.
ÖÖÖ
9Adjust brake pedal freeplay and replace brake shoes if necessary.
9 * Wheels 9Check balance, runout, spoke tightness and for damage.
ÖÖ
9Tighten spokes and rebalance, replace if necessary.”
9Check tread depth and for damage.
10 * Tires9Replace if necessary.
ÖÖ
9Check air pressure.
9Correct if necessary.
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6-17
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EW000083
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Proper loading of your motorcycle
is important for several character-
istics of your motorcycle, such as
handling, braking, performance
and safety. Do not carry loosely
packed items that can shift.
Securely pack your heaviest items
close to the center of the motorcy-
cle, and distribute the weight
evenly from side to side. Properly
adjust the suspension for your
load, and check the condition and
pressure of your tires. NEVER
OVERLOAD YOUR MOTORCYCLE.
Make sure the total weight of the
cargo, rider, passenger, and acces-
sories (fairing, saddlebags, etc. if
approved for this model) does not
exceed the maximum load of the
motorcycle. Operation of an over-
loaded motorcycle could cause tire
damage, an accident, or even
injury.
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00647Tires
To ensure maximum performance,
long service, and safe operation,
note the following:
Tire air pressure
Always check and adjust the tire
pressure before operating the
motorcycle.
EW000082
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Tire inflation pressure should be
checked and adjusted when the
temperature of the tire equals the
ambient air temperature. Tire infla-
tion pressure must be adjusted
according to total weight of cargo,
rider, passenger, and accessories
(fairing, saddlebags, etc. if
approved for this model), and vehi-
cle speed.
* Load is the total weight of cargo, rider, passen-
ger, and accessories.
Maximum load* 183 kg
Cold tire pressure Front Rear
175 kPa 200 kPa
Up to 90 kg (1.75 kg/cm
2, (2.0 kg/cm2,1.75 bar) 2.00 bar)
90 kg load ~200 kPa 225 kPa
Maximum load*(2.0 kg/cm
2, (2.25 kg/cm2,
2.00 bar) 2.25 bar)
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6-18
PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
These limits may be different by
regulation from country to country.
If so, conform to the limits speci-
fied by the regulations of your own
country.
Tire inspection
Always check the tires before oper-
ating the motorcycle. If center
tread depth reaches the limit as
shown, if the tire has a nail or glass
fragments in it, or if the side wall is
cracked, contact a Yamaha dealer
immediately and have the tire
replaced.
1. Side wall
a. Tread depth
1a
Manufacturer Size Type
CHENG SHIN 3.00-18 47P C-916
Manufacturer Size Type
CHENG SHIN
130/90-15M/C 66PC-915
REAR
Minimum tire tread
depth (front and rear)1.6 mm
FRONTEAU00681
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8Operating the motorcycle with
excessively worn tires
decrease riding stability and
can lead to loss of control.
Have excessively worn tires
replaced by a Yamaha dealer
immediately. Brakes, tires, and
related wheel parts replace-
ment should be left to a
Yamaha Service Technician.
8Patching a punctured tube is
not recommended. If it is
absolutely necessary to do so,
use great care and replace the
tube as soon as possible with
a good quality replacement.
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6-19
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12b
a
c
EAU00694Clutch lever free play
adjustment
The clutch lever free play should
be adjusted to 10 ~ 15 mm.
1. Loosen the locknut at the
clutch lever.
2. Turn the adjusting bolt at the
clutch lever in direction ato
increase free play or in direc-
tion bto decrease free play.
3. Tighten the locknut at the
clutch lever.
If the specified free play cannot be
obtained, proceed with the follow-
ing steps.
1. Locknut
2. Adjusting bolt
c. Free play
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00685Wheels
To ensure maximum performance,
long service, and safe operation,
note the following:
8Always inspect the wheels
before a ride. Check for cracks,
bends or warpage of the
wheel. Be sure the spokes are
tight and undamaged. If any
abnormal condition exists in a
wheel, consult a Yamaha deal-
er. Do not attempt even small
repairs to the wheel. If a wheel
is deformed or cracked, it must
be replaced.
8Tires and wheels should be
balanced whenever either one
is changed or replaced. Failure
to have a wheel balanced can
result in poor performance,
adverse handling characteris-
tics, and shortened tire life.8Ride at moderate speeds after
changing a tire since the tire
surface must first be broken in
for it to develop its optimal
characteristics.
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MOTORCYCLE CARE AND STORAGE
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After cleaning
1. Dry the motorcycle with a
chamois or an absorbing cloth.
2. Immediately dry the drive
chain and lubricate it to pre-
vent it from rusting.
3. Use a chrome polish to shine
chrome, aluminum and stain-
less-steel parts, including the
exhaust system. (Even the
thermally induced discoloring
of stainless-steel exhaust sys-
tems can be removed through
polishing.)
4. To prevent corrosion, it is rec-
ommended to apply a corro-
sion protection spray on all
(even chrome- and nickel-plat-
ed) metal surfaces.
5. Use spray oil as a universal
cleaner to remove any remain-
ing dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry com-
pletely before storing it or cov-
ering it.EWA00001
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Make sure that there is no oil or
wax on the brakes and tires. If nec-
essary, clean the brake discs and
linings with a regular brake disc
cleaner or acetone, and wash the
tires with warm water and mild
soap. Then, carefully test the
motorcycle for its braking perfor-
mance and cornering behavior.
ECA00013
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8Apply spray oil and wax spar-
ingly and wipe off any excess.
8Never apply oil or wax on rub-
ber and plastic parts, but treat
them with a suitable care
product.
8Avoid using abrasive polishing
compounds as they wear
away the paint.
NOTE:
Consult a Yamaha dealer for
advice on what products to use.
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MOTORCYCLE CARE AND STORAGE
7-5
7. Check and, if necessary, cor-
rect the tire air pressure, then
raise the motorcycle so that
both of its wheels are off the
ground. Alternatively, turn the
wheels a little every month in
order to prevent the tires from
becoming degraded in one
spot.
8. Cover up the muffler outlets
with plastic bags to prevent
moisture from entering.
9. Remove the battery and fully
charge it. Store it in a cool, dry
place and recharge it once a
month. Do not store the bat-
tery in an excessively cold or
warm place (less than 0°C or
more than 30°C). For more
information, see “Battery stor-
age” in the chapter “PERIODIC
MAINTENANCE AND MINOR
REPAIRS”.NOTE:
Make any necessary repairs before
storing the motorcycle.
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