2000 YAMAHA XV125S oil filter

EAU00009
TABLE OF CONTENTS
1
2
3
4
5
6
7
8
9 GIVE SAFETY THE RIGHT OF WAY ..................1-1
DESCRIPTION .....................................................2-1
Left view............................................................2-1
Right view .........................................................2-2
Controls/Instruments .......................................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................................3-1
Main switch ......................................................3-1
Indicator lights..................................................3-1
Speedometer ....................................................3-2
Handlebar switches..........................................3-2
Clutch lever .......................................................3-4
Shift pedal.........................................................3-4
Front brake lever ..............................................3-4
Rear brake pedal ..............................................3-5
Fuel tank cap.....................................................3-5
Fuel ....................................................................3-6
Fuel cock ...........................................................3-7
Starter (choke) “1” .........................................3-8
Steering lock .....................................................3-8
Seat ...................................................................3-9
Helmet holder ...................................................3-9
Rear shock absorber adjustment ..................3-10
Sidestand ........................................................3-10Sidestand/clutch switch operation check .....3-11
PRE-OPERATION CHECKS.................................4-1
Pre-operation check list ...................................4-1
OPERATION AND IMPORTANT RIDING
POINTS................................................................5-1
Starting the engine ..........................................5-1
Starting a warm engine ...................................5-3
Shifting..............................................................5-4
Recommended shift point
(for Switzerland only) ......................................5-4
Tips for reducing fuel consumption ...............5-5
Engine break-in ................................................5-5
Parking ..............................................................5-6
PERIODIC MAINTENANCE AND MINOR
REPAIR ................................................................6-1
Tool kit ..............................................................6-1
Periodic maintenance and lubrication............6-3
Panel removal and installation .......................6-6
Panel A ..............................................................6-6
Panel B ..............................................................6-7
Spark plugs .......................................................6-8
Engine oil ..........................................................6-9
Air filter ...........................................................6-12
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DESCRIPTION
1
2
3
4
5
6
7
8
9
2-2
9. Battery (page 6-30)
10. Air filter (page 6-12)
11. Rear brake pedal (page 3-5, 6-21)
12. Oil filter (page 6-9)
13. Tool kit (page 6-1)14. Rear shock absorber spring preload
adjusting ring (page 3-10)
910
11 13 14
12
Right view
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5-5
OPERATION AND IMPORTANT RIDING POINTS
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9
EAU00424Tips for reducing fuel
consumption
Your motorcycle’s fuel consump-
tion depends to a large extent on
your riding style. The following
tips can help reduce fuel consump-
tion:
8Warm up the engine before
riding.
8Turn off the starter (choke) as
soon as possible.
8Shift up swiftly and avoid high
engine speeds during accelera-
tion.
8Do not double-clutch or rev the
engine while shifting down
and avoid high engine speeds
with no load on the engine.
8Turn off the engine instead of
letting it idle for an extended
length of time, i.e. in traffic
jams, at traffic lights or rail-
road crossings.
EAU00436Engine break-in
There is never a more important
period in the life of your motorcy-
cle than the period between zero
and 1,000 km. For this reason we
ask that you carefully read the fol-
lowing material. Because the
engine is brand new, you must not
put an excessive load on it for the
first 1,000 km. The various parts in
the engine wear and polish them-
selves to the correct operating
clearances. During this period, pro-
longed full throttle operation, or
any condition which might result in
excessive heating of the engine,
must be avoided.
EAU004430 ~ 150 km
Avoid operation above 1/3 throttle.
Stop the engine and let it cool for 5
to 10 minutes after every hour of
operation. Vary the speed of the
motorcycle from time to time. Do
not operate it at one set throttle
position.
150 ~ 500 km
Avoid prolonged operation above
1/2 throttle. Rev the motorcycle
freely through the gears, but do
not use full throttle at any time.
500 ~ 1,000 km
Avoid cruising speeds in excess of
3/4 throttle.
EC000052
cC
After 1,000 km of operation, be
sure to replace the engine oil and
oil filter.
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PERIODIC MAINTENANCE AND MINOR REPAIR
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9
6-5
EAU02970
NOTE:
8The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8Hydraulic brake system
8When disassembling the master cylinder or caliper, always replace the brake fluid. Check the brake fluid
level regularly and fill as required.
8Replace the oil seals on the inner parts of the master cylinder and caliper every two years.
8Replace the brake hoses every four years or if cracked or damaged.
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
Every
Every
6,000 km 12,000 km
No. ITEM CHECKS AND MAINTENANCE JOBSINITIAL or or
1,000 km 6 months 12 months
(Whichever (Whichever
comes first) comes first)
9Check oil level and vehicle for oil leakage.
21 Engine oil9Correct if necessary.ÖÖÖ
9Change. (Warm engine before draining.)
22
Engine oil filter element9Replace.ÖÖ
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PERIODIC MAINTENANCE AND MINOR REPAIR
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9
6-10
2. With the engine stopped,
check the oil level through the
level window located at the
lower part of the right side
crankcase cover.
NOTE:
Wait a few minutes until the oil
level settles before checking.
3. The oil level should be
between maximum level and
minimum level marks. If the
level is low, fill engine with
sufficient oil to raise it to the
specified level.
1
Engine oil and oil filter element
replacement
1. Warm up the engine for a few
minutes.
2. Stop the engine. Place an oil
pan under the engine and
remove the oil filler cap.
1. Oil filler cap
3. Remove the drain plug and
drain the oil.
1. Engine oil drain plug
1
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6-11
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8
97. Install the new oil filter, new O-
ring and the oil filter cover.
Tighten the oil filter cover
bolts to the specified torque.
NOTE:
Make sure the O-ring is seated
properly.
8. Fill the engine with oil. Install
the oil filler cap and tighten it. Tightening torque:
Oil filter cover bolt:
10 Nm (1.0 m·kg)
PERIODIC MAINTENANCE AND MINOR REPAIR
4. Remove the oil filter cover
bolts and the oil filter cover.
1. Oil filter cover bolt (´3)
5. Remove the oil filter and O-
ring.
6. Reinstall the drain plug and
tighten it to the specified
torque.
1. Oil filter
2. O-ring
1
2
1
Tightening torque:
Drain plug:
32 Nm (3.2 m·kg)
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6-12
PERIODIC MAINTENANCE AND MINOR REPAIR
EC000066
cC
8Do not put in any chemical
additives. Engine oil also lubri-
cates the clutch and additives
could cause clutch slippage.
8Be sure no foreign material
enters the crankcase.
9. Start the engine and warm up
for a few minutes. While
warming up, check for oil leak-
age. If oil leakage is found,
stop the engine immediately
and check for the cause.
10. Stop the engine and check the
oil level. Recommended oil:
See page 8-1.
Oil quantity:
Total amount:
1.7 L
Periodic oil change:
1.4 L
With oil filter replacement:
1.6 L
EAU01174*Air filter
The air filter should be cleaned at
the specified intervals. It should be
cleaned more frequently if you are
riding in unusually wet or dusty
areas.
1. Bolt
2. Air filter cover
3. Air filter case
1
3
2
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6-14
PERIODIC MAINTENANCE AND MINOR REPAIR
4. Remove the wing nut and the
air filter.
1. Wing nut
2. Air filter
5. Remove the foam element
from its frame and clean it
with solvent. After cleaning,
remove the remaining solvent
by squeezing it.
6. Apply recommended oil to the
entire surface of the element
and squeeze out the excess oil.
It should be wet but not drip-
ping.
1. Foam element
2. Frame
121
2
Recommended oil:
Engine oil
7. Pull the element over its
frame, install the air filter in
the case and tighten the wing
nut.
8. Install the air filter cover.
9. Connect the hoses and install
the air filter case.
EC000082
cC
8Make sure the air filter is prop-
erly seated in the air filter
case.
8The engine should never be
run without the air filter
installed. Excessive piston
and/or cylinder wear may
result.
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