EAU00009
TABLE OF CONTENTS
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9 GIVE SAFETY THE RIGHT OF WAY ..................1-1
DESCRIPTION .....................................................2-1
Left view............................................................2-1
Right view .........................................................2-2
Controls/Instruments .......................................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................................3-1
Main switch ......................................................3-1
Indicator lights..................................................3-1
Speedometer ....................................................3-2
Handlebar switches..........................................3-2
Clutch lever .......................................................3-4
Shift pedal.........................................................3-4
Front brake lever ..............................................3-4
Rear brake pedal ..............................................3-5
Fuel tank cap.....................................................3-5
Fuel ....................................................................3-6
Fuel cock ...........................................................3-7
Starter (choke) “1” .........................................3-8
Steering lock .....................................................3-8
Seat ...................................................................3-9
Helmet holder ...................................................3-9
Rear shock absorber adjustment ..................3-10
Sidestand ........................................................3-10Sidestand/clutch switch operation check .....3-11
PRE-OPERATION CHECKS.................................4-1
Pre-operation check list ...................................4-1
OPERATION AND IMPORTANT RIDING
POINTS................................................................5-1
Starting the engine ..........................................5-1
Starting a warm engine ...................................5-3
Shifting..............................................................5-4
Recommended shift point
(for Switzerland only) ......................................5-4
Tips for reducing fuel consumption ...............5-5
Engine break-in ................................................5-5
Parking ..............................................................5-6
PERIODIC MAINTENANCE AND MINOR
REPAIR ................................................................6-1
Tool kit ..............................................................6-1
Periodic maintenance and lubrication............6-3
Panel removal and installation .......................6-6
Panel A ..............................................................6-6
Panel B ..............................................................6-7
Spark plugs .......................................................6-8
Engine oil ..........................................................6-9
Air filter ...........................................................6-12
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6
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Carburetor adjustment ..................................6-15
Idle speed adjustment ...................................6-15
Throttle cable free play adjustment..............6-16
Valve clearance adjustment ..........................6-16
Tires.................................................................6-17
Wheels ............................................................6-19
Clutch lever free play adjustment .................6-19
Front brake lever free play adjustment ........6-20
Rear brake pedal height and free play
adjustment ......................................................6-21
Brake light switch adjustment.......................6-22
Checking the front brake pads and rear brake
shoes ...............................................................6-22
Inspecting the brake fluid level .....................6-23
Brake fluid replacement.................................6-24
Drive chain slack check ..................................6-24
Drive chain slack adjustment ........................6-25
Drive chain lubrication...................................6-26
Cable inspection and lubrication ..................6-27
Throttle cable and grip lubrication ...............6-27
Brake and shift pedal lubrication ..................6-28
Brake and clutch lever lubrication ................6-28
Sidestand lubrication .....................................6-28
Front fork inspection ......................................6-29
Steering inspection ........................................6-29
Wheel bearings ..............................................6-30Battery .............................................................6-30
Fuse replacement ...........................................6-32
Headlight bulb replacement ..........................6-33
Turn signal light bulb replacement ..............6-34
Taillight bulb replacement ............................6-35
Supporting the motorcycle ...........................6-36
Front wheel removal ......................................6-36
Front wheel installation .................................6-37
Rear wheel removal .......................................6-38
Rear wheel installation ..................................6-39
Troubleshooting .............................................6-40
Troubleshooting chart ...................................6-41
MOTORCYCLE CARE AND STORAGE ..............7-1
Care ...................................................................7-1
Storage..............................................................7-4
SPECIFICATIONS................................................8-1
How to use the conversion table ....................8-5
CONSUMER INFORMATION .............................9-1
Identification number records.........................9-1
Key identification number ...............................9-1
Vehicle identification number .........................9-1
Model label .......................................................9-2
TABLE OF CONTENTS
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9
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EAU00026
DESCRIPTION
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9
2-1
1. Headlight (page 6-33)
2. Steering lock (page 3-8)
3. Fuel cock (page 3-7)
4. Main switch (page 3-1)
5. Fuses (page 6-32)6. Helmet holder (page 3-9)
7. Rear shock absorber spring preload
adjusting ring (page 3-10)
8. Shift pedal (page 3-4)
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7 86 5 4
Left view
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EAU00027
INSTRUMENT AND CONTROL FUNCTIONS
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9
3-1
EAU00028Main switch
The main switch controls the igni-
tion and lighting systems. Its oper-
ation is described below.
EAU00036ON
Electrical circuits are switched on.
The engine can be started. The key
cannot be removed in this position.
EAU00038OFF
All electrical circuits are switched
off. The key can be removed in this
position.
EAU00054P (Parking)
The taillight and auxiliary light
come on but all other circuits are
off. With the key at “OFF”, push it
into the main switch, turn it coun-
terclockwise to “P”, and remove it.
To cancel the parking, turn the key
clockwise.
EAU00056Indicator lightsEAU00063High beam indicator light “&”
This indicator comes on when the
headlight high beam is used.
EAU00061Neutral indicator light “N”
This indicator comes on when the
transmission is in neutral.
EAU00057Turn indicator light “5”
This indicator flashes when the
turn switch is moved to the left or
right.
1. High beam indicator light “&”
2. Neutral indicator light “N”
3. Turn indicator light “5”
ONOFF
P
3 2 1
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3-2
INSTRUMENT AND CONTROL FUNCTIONS
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2
1
EAU01087Speedometer
The speedometer shows riding
speed. This speedometer is
equipped with an odometer and
trip odometer. The trip odometer
can be reset to “0” with the reset
knob. Use the trip odometer to
estimate how far you can ride on a
tank of fuel. This information will
enable you to plan fuel stops in the
future.
1. Odometer
2. Trip odometer
3. Reset knob
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3
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EAU00118Handlebar switches
EAU00119Pass switch “&“
Press the switch to operate the
passing light.
EAU00121Dimmer switch
Turn the switch to “&” for the
high beam and to “%” for the low
beam.
1. Pass switch “&”
2. Dimmer switch
3. Turn signal switch
4. Horn switch “*”
NOTE:
(for German model equipped with
speed limiter only)
This motorcycle is equipped with a
speed limiter which prevents it
from exceeding a top speed of 80
km/h.
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INSTRUMENT AND CONTROL FUNCTIONS
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3-3
EAU00127Turn signal switch
To signal a right-hand turn, push
the switch to “6”. To signal a left-
hand turn, push the switch to
“4”. Once the switch is released
it will return to the center position.
To cancel the signal, push the
switch in after it has returned to
the center position.
EAU00129
Horn switch “*”
Press the switch to sound the horn.
1
2
3
EAU00134Lights switch
Turning the light switch to “
'”,
turns on the auxiliary light, meter
lights and taillight. Turning the
light switch to “:” turns the head-
light on also.
1. Engine stop switch
2. Lights switch
3. Start switch “$”
EAU00138Engine stop switch
The engine stop switch is a safety
device for use in an emergency
such as when the motorcycle over-
turns or if trouble occurs in the
throttle system. Turn the switch to
“#” to start the engine.
In case of emergency, turn the
switch to “$” to stop the engine.
EAU00143
Start switch “,“
The starter motor cranks the
engine when pushing the start
switch.
EC000005
cC
See starting instructions prior to
starting the engine.
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3-8
INSTRUMENT AND CONTROL FUNCTIONS
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9PRI
This indicates prime. With the lever
in this position, fuel flows whether
the engine is running or not. If the
fuel tank is completely empty, refill
the tank and move the lever to
“PRI” to prime the carburetor.
Move the lever to “ON” after start-
ing the engine.
1. Arrow mark pointing to “PRI”
EAU02976Starter (choke) “1”
Starting a cold engine requires a
richer air-fuel mixture. A separate
starter circuit supplies this mixture.
Move in direction ato turn on the
starter (choke).
Move in direction bto turn off the
starter (choke).
1. Starter (choke) “1”
EAU02934Steering lock
To lock the steering
Turn the handlebars all the way to
the right and open the steering
lock cover.
Insert the key and turn it 1/8 turn
counterclockwise. Then, push the
key in while turning the handlebars
slightly to the left and turn the key
1/8 turn clockwise.
Check that the steering is locked,
remove the key and close the lock
cover.
To unlock the steering
Insert the key, push it in and turn it
1/8 turn counterclockwise so that it
moves out. Then, release and
remove the key.
1. Steering lock
1
1a
b1
PRI
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PRE-OPERATION CHECKS
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9
4-2 ITEM CHECKS PAGE
Sidestand pivot9Check for smooth operation.
6-28
9Lubricate if necessary.
Chassis fasteners9Make sure that all nuts, bolts, and screws are properly tightened.
—
9Tighten if necessary.
Fuel tank9Check fuel level.
3-5 ~ 3-6
9Fill with fuel if necessary.
Lights, signals and
9Check for proper operation. 6-33 ~ 6-35
switches
Battery9Check fluid level.
6-30 ~ 6-32
9Fill with distilled water if necessary.
NOTE:
Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accom-
plished in a very short time; and the added safety it assures is more than worth the time involved.
w
If any item in the Pre-Operation Check is not working properly, have it inspected and repaired before operating
the motorcycle.
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