Page 23 of 78
4-1
4
EAU01114
4-PRE-OPERATION CHECKS
Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or
loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual in-
spection, you check the following points before each ride.
EAU00340
PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake• Check operation, free play, fluid level and fluid leakage.
• Fill with DOT 4 (or DOT 3) brake fluid if necessary.
6-16 ~ 6-20
Rear brake• Check operation, condition and free play.
• Adjust if necessary.
Clutch• Check operation, condition and free play.
• Adjust if necessary.6-16
Throttle grip and housing• Check for smooth operation.
• Lubricate if necessary.6-23
Engine oil• Check oil level.
• Fill with oil if necessary.6-8 ~ 6-9
Drive chain• Check chain slack and condition.
• Adjust if necessary.6-21 ~ 6-23
Wheels and tires• Check tire pressure, wear, damage and spoke tightness.
• Tighten spokes if necessary.6-13 ~ 6-15, 6-30 ~ 6-33
Control and meter cables• Check for smooth operation.
• Lubricate if necessary.6-23
Brake and shift pedal
shafts• Check for smooth operation.
• Lubricate if necessary.6-24
Brake and clutch lever
pivots• Check for smooth operation.
• Lubricate if necessary.6-24
E_3mw.book Page 1 Monday, February 5, 2001 9:54 AM
Page 33 of 78
PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
10
*Wheels• Check runout, spoke tightness and for damage.
• Tighten spokes if necessary.ÖÖÖÖ
11*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.ÖÖÖÖ
12*Wheel bearings• Check bearing for looseness or damage.ÖÖÖÖ
13*Swingarm• Check operation and for excessive play.ÖÖÖÖ
14 Drive chain• Check chain slack.
• Make sure that the rear wheel is properly aligned.
• Clean and lubricate.Every 1,000 km and after washing
the motorcycle or riding in the rain.
15*Steering bearings• Check bearing play and steering for roughness.ÖÖÖÖÖ
• Lubricate with lithium-soap-based grease. Every 24,000 km
16*Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.ÖÖÖÖ Ö
17 Sidestand, centerstand• Check operation.
• Lubricate.ÖÖÖÖ Ö
18*Sidestand switch• Check operation.ÖÖÖÖÖ Ö
19*Front fork• Check operation and for oil leakage.ÖÖÖÖ
20*Shock absorber
assemblies• Check operation and shock absorbers for oil leakage.ÖÖÖÖ
21*Carburetor• Check starter (choke) operation.
• Adjust engine idling speed.ÖÖÖÖÖ Ö
22 Engine oil• Change.ÖÖÖÖÖ Ö
23 Engine oil filter element•Clean.ÖÖÖ
24*Front and rear brake
switches• Check operation.ÖÖÖÖÖ Ö
25 Moving parts and cables• Lubricate.ÖÖÖÖ Ö NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
1 6 12 18 24
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Page 69 of 78
MOTORCYCLE CARE AND STORAGE
7-5
7 a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto the
spark plug and place the spark
plug on the cylinder head so that
the electrodes are grounded. (This
will limit sparking during the next
step.)
d. Turn the engine over several times
with the starter. (This will coat the
cylinder wall with oil.)
e. Remove the spark plug cap from
the spark plug, install the spark
plug and then the spark plug cap.
EWA00003
WARNING
@ When turning the engine over, be
sure to ground the spark plug elec-
trodes to prevent damage or injury
from sparking. @
6. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
7. Check and, if necessary, correct
the tire air pressure, then raise the
motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover up the muffler outlet with a
plastic bag to prevent moisture
from entering.9. Remove the battery and fully
charge it. Store it in a cool, dry
place and recharge it once a
month. Do not store the battery in
an excessively cold or warm place
(less than 0 °C or more than
30 °C). For more information, see
“Battery storage” in the chapter
“PERIODIC MAINTENANCE AND
MINOR REPAIRS”.
NOTE:@ Make any necessary repairs before
storing the motorcycle. @
E_3mw.book Page 5 Monday, February 5, 2001 9:54 AM
Page 72 of 78
SPECIFICATIONS
8-3
8
Maximum load* 160 kg
Air pressure (cold tire)
Up to 90 kg load*
Front 175 kPa (1.75 kg/cm
2, 1.75 bar)
Rear 200 kPa (2.00 kg/cm2, 2.00 bar)
90 kg load ~ maximum load*
Front 175 kPa (1.75 kg/cm2, 1.75 bar)
Rear 225 kPa (2.25 kg/cm2, 2.25 bar)
*Load is total weight of cargo, rider, passenger and accessories
Wheels
Front
Type Spoke
Size 17 ´ 1.60
Rear
Type Spoke
Size 16 ´ 1.85
Brakes
Front
Type Single disc brake
Operation Right hand operation
Fluid DOT 4 or DOT 3
Rear
Type Drum brake
Operation Right foot operationSuspension
Front
Ty p e Te l e s c o p i c f o r k
Rear
Type Swingarm
Shock absorbers
Front Coil spring / oil damper
Rear Coil spring / oil damper
Wheel travel
Front 120 mm
Rear 76 mm
Electrical system
Ignition system C.D.I.
Charging system
Type C.D.I. magneto
Standard output 14 V, 9 A @ 5,000 r/min
Battery
Type 12N7-3B-1
Voltage, capacity 12 V, 7 AH
Headlight typeQuartz bulb (halogen)
E_3mw.book Page 3 Monday, February 5, 2001 9:54 AM
