Page 3759 of 4770
± MAINTENANCEBODY
MA±9
52 Author: Date:
Check that the brakes work properly and do not
drag.
Do setting of the parking brake shoes and drum.
(c) Be sure to deliver a clean car. Especially check:
Steering wheel
Shift lever knob
All switch knobs
Door handles
Seats
Page 4031 of 4770

SS0BY±01
± SERVICE SPECIFICATIONSBODY
SS±69
232 Author: Date:
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER±±±
Front bumper cover x Body5.55549 in.´lbf
Front bumper reinforcement x Body3435025
REAR BUMPER±±±
Rear bumper cover x Body5.05043 in.´lbf
Rear bumper reinforcement x Body3435025
HOOD±±±
Hood hinge x Hood2626019
Hood lock x Body8.08071 in.´lbf
FRONT AND REAR DOOR±±±
Front door hinge x Body3131022
Rear door hinge x Body2626019
Door hinge x Door panel2626019
Door lock striker x Body2626019
Outside rear view mirror x Front door panel5.55549
Door inside handle x Door panel3.53531 in.´lbf
Door glass x Window regulator8.08071 in.´lbf
Window regulator x Door panel5.55549 in.´lbf
Door lock x Door panel5.05043 in.´lbf
Door outside handle x Door panel7.07061 in.´lbf
Door check x Body3030022
Door check x Door panel8.08071 in.´lbf
LUGGAGE COMPARTMENT DOOR AND HINGE±±±
Luggage door hinge x Luggage door8.08071 in.´lbf
Luggage door lock striker x Body5.55549 in.´lbf
Luggage door lock x Luggage door5.55549 in.´lbf
FRONT WIPER AND WASHER±±±
Wiper motor assembly x Body2424518
Wiper arm x Wiper pivot5.55549 in.´lbf
SLIDING ROOF±±±
Sliding roof assembly x Body5.55549 in.´lbf
INSTRUMENT PANEL±±±
Front passenger airbag assembly x Reinforcement2020014
Steering wheel lock nut3536026
SEAT±±±
Front Seat (Power Seat for TMC Made)±±±
Hinge cover x Seatback frame1818513
Seatback frame x Power seat adjuster1515011
Seatback frame x Side airbag assembly6.06153 in.´lbf
Front Seat (Manual Seat for TMC Made)±±±
Front seat adjuster x Body3737527
Page 4477 of 4770

DOOR GLASS DISPLACEMENT ± BO017±99 November 26, 1999
Page 2 of 2
1. Lower the door glass, disconnect the power window switch, remove the front door
trim panel, speaker, and loosen the door mirror mounts to gain access to the door
glass and lower frames. Remove the front lower frame (2 screws).
2. Locate the lower window frame mounting hole on the door (see illlustration). Place a
towel or shop rag in the speaker hole to catch metal chips. Using a round file or die
grinder, enlarge the hole 2 mm toward the speaker (rear of the vehicle). Remove the
towel or shop rag and any metal chips in the door. Apply touch±up paint or rust
preventative to the hole.
2 mm"u
3. Install a rubber stopper to the lower window frame according to directions in TSB
BO012±99.
4. Install the lower window frame. Assure the frame is tight against the glass and the
run is fully inserted in the lower window frame channel.
5. Temporarily connect the power window switch and operate the window. Check to
assure the door glass fully opens and closes easily.
6. Reinstall the door panel and components, check lock/unlock function and door
opening handle function.
Repair
Procedure
Page 4645 of 4770

WARRANTY PARTS MARKING PROCEDURE ± PG006-03September 26, 2003
Page 2 of 3
Dealers are requested to mark the location of the failure of all warranty parts that are
listed below.
This list is not inclusive. There may be other components that can be
marked in the area of failure. All other parts that can be marked should be marked.
assist grip assy headlamps
audio (blemish) headliner
back door garnish hoses
bumper covers instrument panel safety pad sub±assy
cargo cover (retractable) Interior light assemblies and covers
carpet knobs, levers, handles
clutch disc l/pulley pump assy
clutch flywheel mirrors (side and rearview)
combination meter glass navigation or VES screens
console and components pillar garnish
cowl assy rack and pinion/power steering gear assy
cowl side trim sub±assy radiator
cupholders room partition board
cylinder head cover sub±assy rotors (mark where min. runout is exceeded or warped)
dash panel insulator assy seat covers/cushions
dashboard and trim seat tracks
disc wheel soft trim
display panels spare tire cover
door handle assy steering column cover
door moulding steering wheel
door trim panel & molding tail lamps and covers
emblems transmission oil pan
engine oil pan visor
exhaust manifold washer jar
floor and cargo mats wheel cap
gear shift knob wheels
grills
Parts
Marking
Requirement
Parts
Marking
List
Page:
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