Page 1713 of 4770
AUTOMATIC TRANSAXLEVALVE BODY ±
AX±80
7. INSTALL UPPER VALVE BODY COVER GASKETS,
PLATE AND THROTTLE MODULATOR OIL STRAINER
(a) Position a new gasket and plate and then another new
gasket.
HINT: The gaskets are not identical, but can be installed
in any order.
(b) Install the oil strainer onto the gasket.
8. INSTALL UPPER VALVE BODY COVER
(a) Position the upper valve body cover.
(b) Install and finger tighten the 9 bolts.
HINT: Each bolt length (mm, in.) is indicated in the illustra-
tion.
9. INSTALL SOLENOIDS
(a) Install the new O±rings on the solenoids.
(b) Install the No.1 and No.2 solenoids.
(c) Install and finger tighten the 3 bolts.
HINT: Each bolt length (mm, in.) is indicated in the illustra-
tion.
10. TIGHTEN BOLTS OF UPPER AND LOWER VALVE BO-
DIES
(a) Tighten the 16 bolts in the lower valve body.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Tighten the 12 bolts in the upper valve body.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
Page 1715 of 4770
AUTOMATIC TRANSAXLEUPPER VALVE BODY ±
AX±82
VALVE BODY SPRINGS SPECIFICATIONS
HINT: During re±assembly please refer to the spring specifications below to help you to discriminate
between the different springs.
Spring (Color)Free Length / Coil Outer Diameter
mm (in.)Number of Coils
@@
@@
@:
[c A]
Throttle Modulator Spring (None)21.70 / 9.50 (0.8543 / 0.3740)9.5
@@
@@
@:
[c B]
Accumulator Control Spring (Yellow)28.06 / 10.60 (1.1047 / 0.4173)13.0
@@
@@
@:
[c C]
Low Coast Modulator Spring (None)21.60 / 7.90 (0.8504 / 0.3110)11.5
@@
@@
@:
[c D]
Down Shift Valve Spring (Yellow)29.76 / 8.73 (1.1717 / 0.3437)13.5
AX0GB±02
Page 1719 of 4770
AUTOMATIC TRANSAXLELOWER VALVE BODY ±
AX±86
VALVE BODY SPRINGS SPECIFICATIONS
HINT: During re±assembly please refer to the spring specifications below to help you to discriminate
between the different springs.
Spring (Color)Free length / Outer diameter
mm (in.)Number of Coils
@@
@@
@:
[c A]
Secondary Regulator Valve Spring
(None)43.60 / 10.90 (1.7165 / 0.4291)11.5
@@
@@
@:
[c B]
Lock±up Signal Valve Spring (None)30.00 / 8.20 (1.1811 / 0.3228)11.5
@@
@@
@:
[c C]
3±4 Shift Valve Spring (None)29.27 / 9.70 (1.1524 / 0.3819)10.5
AX0GD±02
Page 1742 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±109
7. INSTALL PISTON RETURN SPRING
(a) Place the return spring and snap ring on the piston.
(b) Place SST, and compress the return spring evenly by
tightening the bolt gradually.
SST 09350±32014 (09351±32040)
(c) Install snap ring. Visually check to make sure it is fully
seated and centered by the 3 lugs on the spring retainer.
Be sure the end gap of snap ring is not aligned with the
spring retainer claw.
(d) Remove SST.
8. INSTALL OVERDRIVE UNIT
(a) Install the overdrive brake apply gasket and overdrive
clutch apply gasket.
(b) Install the overdrive brake drum to the case.
(c) Install a new case gasket to the case.
(d) Make sure that the length from the top surface of the case
to the counter driven gear top surface should be about 24
mm (0.94 in.).
Page 1753 of 4770

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±120
(d) Using SST, install the snap ring while pressing the cover.
SST 09350±32014 (09351±32050)
(e) Check that the front end of the piston rod contacts the
center of the second brake band depression.
37. CHECK SECOND COAST BRAKE PISTON STROKE
(a) Apply a small amount of paint to the piston rod at the point
it meets the case.
(b) Using SST, measure the piston stroke while applying and
releasing compressed air (392 ± 785 kPa, 4 ± 8 kgf´cm,
57 ± 114 psi).
SST 09240±00020
Piston stroke:
1.5 ± 3.0 mm (0.059 ± 0.118 in)
If the stroke is more than standard value, replace the pis-
ton rod with a longer one.
Piston rod length:
72.9 mm (2.870 in)
71.4 mm (2.811 in)
38. INSTALL ACCUMULATOR PISTONS AND SPRINGS
(a) Install the springs and pistons into the bore.
SprnigFree length
mm (in.)Color
C157.64 (2.2693)Red, Purple
B269.39 (2.7323)Green, White
C270.21 (2.7641)Purple
(b) Place the cover with the gasket and tighten the bolts grad-
ually in sequence.
HINT: Each bolt length (mm, in.) is indicated in the illustra-
tion.
Page 1754 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±121
39. INSTALL NEW SECOND BRAKE APPLY GASKET
40. INSTALL THROTTLE CABLE IN CASE
Push the cable through the case, being careful not to
damage the O±ring. Check for full seating.
NOTICE: In subsequent work, to avoid breaking the cable
fitting do not roll the case over the cable.
41. INSTALL SOLENOID WIRING
42. PLACE VALVE BODY ON TRANSAXLE
(a) While holding the cam down by your hand, slip the cable
end into the slot.
(b) Lower the valve body into place.
NOTICE: Do not entangle the kick±down switch wire or so-
lenoid wire.
43. INSTALL BOLTS IN VALVE BODY
HINT: Each bolt length (mm, in.) is indicated in the illustra-
tion. Hand tighten the 12 bolts first, then torque with a
torque wrench.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
Page 1755 of 4770

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±122
44. INSTALL MANUAL VALVE BODY AND DETENT
SPRING
HINT: Each bolt length (mm, in.) is indicated in the illustra-
tion.
(a) Align the manual valve with the pin on the manual shaft
lever.
(b) Lower the manual valve body into place.
(c) Hand tighten the 4 bolts first. Then, tighten them with a
torque wrench.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(d) Place the detent spring on the manual valve body and
hand tighten the 2 bolts first.
Then, tighten them with a torque wrench.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(e) Check that the manual valve lever is touching the center
of the detent spring tip roller.
45. INSTALL OIL TUBES
Using a plastic hammer, install the 4 tubes into the posi-
tions indicated in the illustration.
NOTICE: Be careful not to bend or damage the tubes.
46. INSTALL TUBE BRACKET
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
47. INSTALL OIL STRAINER
Each bolt length (mm, in.) is indicated in the figure.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
Page 1765 of 4770

OR0038
Z10942
C
DB
A
CBA B
AT0492
AT7870
Z10941 AT0493
Shift Solenoid Valve No.2
BlackWhite
Shift Solenoid Valve No.1
± AUTOMATIC TRANSAXLE (A140E)VALVE BODY ASSEMBLY
AX±7
1900 Author: Date:
12. INSTALL SHIFT SOLENOID VALVE NO.1 AND NO.2
(a) Coat 2 new O±rings with ATF.
(b) Install the 2 O±rings to the shift solenoid valve No.1 and
No.2.
(c) Install the shift valve No.1 with the 2 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(d) Install the shift valve No.2 with the bolt.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
13. INSTALL NEW 2ND BRAKE APPLY GASKET
14. INSTALL VALVE BODY
(a) While holding the cam down by your hand, slip the cable
end into the slot.
NOTICE:
Do not entangle the solenoid wire.
(b) Install the valve body with the 12 bolts.
HINT:
Temporarily install the 12 bolts first, then tighten the 12 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
Bolt length:
Bolt A: 20 mm (0.79 in.)
Bolt B: 25 mm (0.98 in.)
Bolt C: 36 mm (1.42 in.)
Bolt D: 50 mm (1.97 in.)
15. INSTALL OIL PIPES
Using a plastic hammer, install the 4 pipes into the positions in-
dicated in the illustration.
NOTICE:
Be careful not to bend or damage the pipes.
16. CONNECT SOLENOID CONNECTORS
Connect the black wire harness to shift solenoid valve No.2 and
white wire harness to shift solenoid valve No.1.