2000 SUZUKI SWIFT Position

Ignition coil
Igniter
Ignition switch
Main
fuse
Injector resistor
Fuel injector
Crankshaft
position sensor
Camshaft
position sensor
Ground
at engine “I / G COIL METER”
Main relay
6-68 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
DTC P0300 RANDOM MISFIRE DETECTED (Misfire detected at 2 or more
cylinders)
DTC P0301 CYLINDER 1 MISFIRE DETECTED
DTC P0302 CYLINDER 2 MISFIRE DETECTED
DTC P0303 CYLINDER 3 MISFIRE DETECTED
CIRCUIT DESCRIPTION
ECM (PCM) monitors crankshaft revolution speed and engine speed via the crankshaft position sensor and cylin-
der No. via the camshaft position sensor. Then it calculates the change in the crankshaft revolution speed and from
how many times such change occurred in every 200 or 1000 engine revolutions, it detects occurrence of misfire.
When ECM (PCM) detects a misfire (misfire rate per 200 revolutions) which can cause overheat and damage to
the three way catalytic converter, it makes the malfunction indicator lamp (MIL) flash as long as misfire occurs at
that rate.
After that, however, when the misfire rate drops, MIL remains ON until it has been judged as normal 3 times under
the same driving conditions.
Also, when ECM (PCM) detects a misfire (misfire rate per 1000 revolutions) which will not cause damage to three
way catalytic converter but can cause exhaust emission to be deteriorated, it makes MIL light according to the 2
driving cycle detection logic.

Oscilloscope Waveforms
Crankshaft
timing belt pulleyCKP
sensor
2V/Div.
5ms/Div.
Waveforms at specified idle speed
6-72 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
DTC P0335 CRANKSHAFT POSITION (CKP) SENSOR CIRCUIT MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

No CKP sensor signal during 1 revolution of
camshaft.
CKP sensor circuit open or short.

Crankshaft timing belt pulley teeth damaged.

CKP sensor malfunction, foreign material being
attached or improper installation.

ECM (PCM) malfunction.
Reference
Connect oscilloscope between terminals C01-3 (+) and C01-11 (–) of ECM (PCM) connector connected to ECM
(PCM) and check CKP sensor signal.
DTC CONFIRMATION PROCEDURE
1) Clear DTC, start engine and keep it at idle for 1 min.
2) Select “DTC” mode on scan tool and check DTC.

Display of fuel injection signal using oscilloscope
1. CMP sensor signal
2. Fuel injector signal
3. Fuel injection time
2V/Div.
20V/Div.1
2
10ms/Div
Waveforms at specified idle speed 3 Sensor rotor
in distributorCamshaft
position sensor
6-74 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
DTC P0340 CAMSHAFT POSITION (CMP) SENSOR CIRCUIT MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

No CMP sensor signal for 2 seconds at engine
cranking (CKP sensor signal is inputted).
CMP sensor circuit open or short.

Signal rotor teeth damaged.

CMP sensor malfunction, foreign material being
attached or improper installation.

ECM (PCM) malfunction.
Reference
Connect oscilloscope between terminals C01-2 and C01-10 of ECM (PCM) connector connected to ECM (PCM)
and check CMP sensor signal.
DTC CONFIRMATION PROCEDURE
1) Clear DTC.
2) Start engine and keep it at idle for 1 min.
3) Select “DTC” mode on scan tool and check DTC.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-75
Fig. 1 for Step 3 Fig. 2 for Step 5
“a”: Air gap
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Is DTC P1500 (Engine starter signal circuit
malfunction) detected?Go to DTC P1500
Diag. Flow Table.Go to Step 3.
3Check CMP Sensor for Resistance.
1) Measure resistance of CMP sensor by referring to
“CMP SENSOR (PICK UP COIL) RESISTANCE”
in SECTION 6F.
Is resistance within specified value?Go to Step 4.Faulty CMP sensor.
4Check Wire Harness.
1) With ignition switch at OFF position, disconnect
ECM (PCM) electrical connectors.
2) Measure resistance from terminal “C01-2” to
“C01-10” of ECM (PCM) connector. See Fig. 1.
Is resistance within 185 – 275 Ω at 20C (68F)?Go to Step 5.“W” or “Or” wire open
or short.
Poor connection of
CMP sensor
connector terminal.
5Check Air Gap Between Rotor Tooth and Sensor. See
Fig. 2.
1) Remove Distributor cap.
2) Visually inspect CMP sensor signal rotor for
damage.
3) Measure air gap by referring “SIGNAL ROTOR
AIR GAP” in Section 6F.
Was any damage found?Faulty CMP sensor
signal rotor.Poor connection of
ECM (PCM)
connector terminal.
If OK, substitute a
known-good ECM
(PCM) and recheck
CMP.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-77
1) 2) 3) 4) 35 – 45 mph
(55 – 65 km / h)
30 – 40 mph
(50 – 60 km / h)
DTC CONFIRMATION PROCEDURE
WARNING:

When performing a road test, select a place where there is no traffic or possibility of a traffic accident
and be very careful during testing to avoid occurrence of an accident.

Road test should be carried out with 2 persons, a driver and tester, on a level road.
1) Turn ignition switch OFF.
Clear DTC with ignition switch ON, check vehicle and environmental condition for:
–Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)
–Ambient temp.: –10C, 14F or higher
–Intake air temp.: 70C, 158F or lower
–Engine coolant temp.: 70 – 11 0C, 158 – 230F
2) Start engine and drive vehicle at 40 – 47 mph, 65 – 75 km / h for 15 min. or longer.
While this driving, if “Catalyst Monitoring TEST COMPLETED” is displayed in “READINESS TESTS” mode and
DTC is not displayed in “DTC” mode, confirmation test is completed.
If “TEST NOT COMPLTD” is still being displayed, continue test driving.
3) Decrease vehicle speed at 28 – 34 mph, 45 – 55 km / h, and hold throttle valve at that opening position for 2 min.
and confirm that short term fuel trim vary within –20% –+20% range.
4) Stop vehicle (do not turn ignition switch OFF) and confirm test results according to following “Test Result Con-
firmation Flow Table”.
Test Result Confirmation Flow Table
STEPACTIONYESNO
1Check DTC in “DTC” mode and pending DTC in
“ON BOARD TEST” or “PENDING DTC” mode.
Is DTC or pending DTC displayed?Proceed to applicable
DTC Diag. Flow Table.Go to Step 2.
2Set scan tool to “READINESS TESTS” mode and
check if testing has been completed.
Is test completed?No DTC is detected
(confirmation test is
completed).Repeat DTC
confirmation
procedure.

Main
fuseMain relay
Idle speed
control relay
To TP sensor
Idle speed control actuator
6-86 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
DTC P0505 IDLE CONTROL SYSTEM MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE
DTC will set when A, B or C condition is met.
A: Throttle opening change is small as compared with
electrically live time.
B: Throttle valve opening is not within its target range
with CTP switch ON.
C: Drive voltage exists though ECM (PCM) is not
outputting ISC drive command.
Malajusted accelerater cable

Poor movement of throttle valve

Closed throttle position switch malfunction

Idle speed control actuator malfunction

Idle speed control relay malfunction

“Gr / B”, “Gr / Y”, “Gr”, “Gr / R”, “Gr / G”, “Lg” or “B/Bl”
circuit open or short

Throttle position sensor malfunction

ECM (PCM) malfunction
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Start cold engine.
4) Run it idle for 5 min.
5) Select “DTC” mode on scan tool and check DTC.
NOTE:
If engine speed changes up and down when engine speed is increased by opening throttle valve more
than half but not changing its opening, it is possible that closed throttle position switch is malfunction-
ing.

6-88 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
Fig. 1 for Step 2 Fig. 2 for Step 3
Lever is apart
from plunger
Lever contacts
with plunger Condition “A”:
throttle lever is in contact
with ISC actuator plunger
Condition “B”:
Throttle lever is apart
from plunger
DTC P0510 CLOSED THROTTLE POSITION (CTP) SWITCH MALFUNCTION
CIRCUIT DESCRIPTION – Refer to DTC P0505 section.
DTC DETECTING CONDITIONPOSSIBLE CAUSE

Even when vehicle is started from stop and
accelerated to specified vehicle speed, CTP switch
does not turn from ON to OFF (or from OFF to ON).
2 driving cycle detection logic, continuous
monitoring
“Lg”, “Gr / G” or “B/Bl” circuit open or short

CTP switch malfunction

ECM (PCM) malfunction
NOTE:
When DTC P0105, P0120 and / or P0510 are indicated together, it is possible that “Lg” circuit is open.
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF, clear DTC with ignition switch ON and start engine.
2) Increase vehicle speed to 20 mph, 32 km / h and then stop vehicle.
3) Repeat above step 2) 15 times.
4) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Check CTP Switch Operation.
1) Connect SUZUKI scan tool to DLC with ignition
switch OFF.
2) Turn ignition switch ON.
Does CTP switch operate properly under following
conditions respectively?
Condition “A”: ON displayed on scan tool
Condition “B”: OFF displayed on scan tool
Is test result satisfactory?Intermittent trouble.
Check for intermittent
referring to
“Intermittent and
Poor Connection in
Section 0A.Go to Step 3.
3Check CTP switch.
1) Arrange 3 new 1.5 V batteries in series (4.5 V in
total).
2) Connect these batteries to CTP switch terminals
“4” and “5”.
3) Under following each condition, check voltage
between CTP switch terminals “6” and “5”.
Condition “A”: 0 – 1 V
Condition “B”: 3.5 – 5.5 V
Is measured voltage as specified?Check “Lg”, “Gr / G”
and “B/Bl” wires and
connections for open
or short.
If wires and
connections are OK,
substitute a known-
good ECM (PCM) and
recheck.Replace ISC motor
set (throttle lower
body with ISC
actuator).

Power steering
pressure
switch
ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-103
TABLE B-5 POWER STEERING PRESSURE (PSP) SWITCH SIGNAL CIRCUIT
CHECK (IF EQUIPPED)
INSPECTION
STEPACTIONYESNO
1Check PSP Switch Signal Circuit.
1) Connect SUZUKI scan tool to DLC with ignition
switch OFF.
2) Start engine and select “DATA LIST” mode on
scan tool.
3) Check PSP switch signal under following each
condition. See Fig. 1.
Engine running and steering
wheel at straight-ahead position : OFF
Engine running and steering wheel
turned to the right on left as far as it stops : ON
Is check result satisfactory?PSP switch signal
circuit is in good
condition.“Bl / W” circuit open or
short, PSP switch
malfunction or power
steering system
malfunction.
Fig. 1 for Step 1