6E1-32 ENGINE AND EMISSION CONTROL SYSTEM (TBI FOR G10)
RH
LH
EMISSION CONTROL SYSTEM
EVAPORATIVE EMISSION CONTROL SYSTEM
EVAP CANISTER PURGE INSPECTION
NOTE:
Before inspection, check to make sure that gear shift lever is
in neutral position (with A / T model, selector lever in “P” range)
and that parking brake lever is pulled all the way up.
1) Disconnect purge hose from EVAP canister.
2) Place finger against the end of disconnected hose and check
that vacuum is not felt there when engine is cool and running at
idle speed.
3) Connect purge hose to EVAP canister and warm up engine to
normal operating temperature.
4) Disconnect purge hose from EVAP canister.
5) Also check that vacuum is felt when engine is running at idle
speed.
NOTE:
The EVAP canister purge system does not perform purging
(vacuum is not detected at the purge hose) unless the en-
gine is sufficiently warmed up and the heated oxygen sen-
sor is activated fully. Also, when the purge hose is discon-
nected in Step 4), the air is drawn into the purge line. As a
result, ECM detects a change in the purge gas concentra-
tion and sometimes stops purging but this indicates noth-
ing abnormal.
If check result is not satisfactory, check vacuum passage, hoses,
EVAP canister purge valve, wire harness and ECM.
VACUUM PASSAGE INSPECTION
Start engine end run it at idle speed. Disconnect vacuum hose from
EVAP canister purge valve. With finger placed against hose discon-
nected, check that vacuum is applied.
If it is not applied, clean vacuum passage by blowing compressed
air.
VACUUM HOSE INSPECTION
Check hoses for connection, leakage, clog and deterioration. Re-
place as necessary.
6E2-14 ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13)
IDLE SPEED / IDLE AIR CONTROL (IAC) DUTY
INSPECTION
Before idle speed / IAC duty check, make sure of the following.
Lead wires and hoses of Electronic Fuel Injection and engine
emission control systems are connected securely.
Accelerator cable has some play, that is, it is not tight.
Valve lash is checked and adjusted according to maintenance
schedule.
Ignition timing is within specification.
All accessories (wipers, heater, lights, A / C, etc.) are out of ser-
vice.
Air cleaner has been properly installed and is in good condition.
No abnormal air inhaling from air intake system.
After above items are all confirmed, check idle speed and IAC duty
as follows.
NOTE:
Before starting engine, place transmission gear shift lever in
“Neutral” (shift selector lever to “P” range for A / T vehicle),
and set parking brake and block drive wheels.
1) Connect SUZUKI scan tool (1) to DLC with ignition switch OFF,
if it is available.
2) Warm up engine to normal operating temperature.
3) Check engine idle speed and “IAC duty” as follow:
Select “Data List” mode on scan tool to check “IAC duty” and en-
gine speed.
Special Tool
(A): 09931-76011 (SUZUKI scan tool)
(B): Mass storage cartridge
(C): 09931-76030 (16 / 14 pin DLC cable)
If duty and/or idle speed is out of specifications, inspect idle air
control system referring to Diagnostic Flow Table B-4 IDLE AIR
CONTROL SYSTEM CHECK in Section 6.
ENGINE IDLE SPEED AND IAC DUTY
A/C OFFA/C ON
M / T vehicle750±50 r / min (rpm)875±50 r/minA / T vehicle
at P/N range750 ±50 r/min (rpm)
8 – 25 or *8 – 35%
875 ±50 r/min
(rpm)
NOTE:
Duty values with (*) are applicable to vehicle used at high
altitude (higher than 2,000 m or 6,560 ft).
4) Check that 875 ± 50 r / min. idle speed is obtained with lighting
switch ON and heater blower switch in 2 – 4 position.
If not, check “Electric load (+)” circuit and “Heater blower switch
signal” circuit referring to “ELECTRONIC CONTROL SYSTEM”
in this section and idle air control system.
5) Check that specified engine idle speed is obtained with A / C ON
if vehicle is equipped with A / C.
If not, check A / C ON signal circuit.
6E2-34 ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13)
FUEL CUT OPERATION
Inspection
NOTE:
Before inspection, check to make sure that gear shift lever is
in neutral position (with A / T model, selector lever in “P”
range), A / C is OFF and that parking brake lever is pulled all the
way up.
1) Warm up engine to normal operating temperature.
2) While listening to sound of injector (1) by using sound scope (2)
or such, increase engine speed to higher than 3,000 r / min.
3) Check to make sure that sound to indicate operation of injector
stops when throttle valve is closed instantly and it is heard again
when engine speed is reduced to less than about 2,000 r / min.
RADIATOR FAN CONTROL SYSTEM
System Inspection
WARNING:
Keep hands, tools, and clothing away from engine cooling
fan to help prevent personal injury. This fan is electric and
can come on whether or not the engine is running. The fan
can start automatically in response to the ECT sensor with
the ignition switch in the ON position.
Check system for operation referring to Flow Table B-8 in Section
6.
If radiator fan fails to operate properly, check relay, radiator fan and
electrical circuit.
Radiator Fan
Inspection
1) Check continuity between each two terminals.
If there is no continuity, replace radiator fan motor.
6E2-36 ENGINE AND EMISSION CONTROL SYSTEM (SFI FOR G13)
1. EGR valve
2. Connector
1
2
1. EGR valve
2. Valve
3. Valve seat3
Inspection
1) Check resistance between following terminals of EGR valve in
each pair.
Terminal
Standard resistance
A – B
C – B
F – E
D – E
20 – 24 Ω
If found faulty, replace EGR valve assy.
2) Remove carbon from EGR valve gas passage.
NOTE:
Do not use any sharp–edged tool to remove carbon.
Be careful not to damage or bend EGR valve, valve seat and
rod.
3) Inspect valve, valve seat and rod for fault, cracks, bend or other
damage.
If found faulty, replace EGR valve assembly.
Installation
Reverse removal procedure noting following.
Clean mating surface of valve and intake manifold.
Use new gasket.
EVAPORATIVE EMISSION CONTROL SYSTEM
EVAP Canister Purge Inspection
NOTE:
Before inspection, check to make sure that gear shift lever is
in neutral position (with A / T model, selector lever in “P” range)
and that parking brake lever is pulled all the way up.
1. Crankshaft pulley
2. Water pump pulley
A: To be advanced
B: To be retarded
1. Distributor flange bolt
2. Distributor
IGNITION SYSTEM 6F-9
IGNITION TIMING
NOTE:
Before starting engine, place transmission gear shift lever in
“Neutral” (shift selector lever to “P” range for A/T model), and
set parking brake.
INSPECTION AND ADJUSTMENT
1) Connect SUZUKI scan tool (1) to DLC (2) with ignition switch
OFF.
2) Start engine and warm it up to normal operating temperature.
3) Make sure that all of electrical loads except ignition are
switched off.
4) Check to be sure that idle speed is within specification.
(Refer to SECTION 6E1)
5) Set timing light to No.1 high-tension cord.
6) Fix ignition timing to initial one as follows:
Select “MISC” made on SUZUKI scan tool and fix ignition tim-
ing to initial one.
7) Using timing light, check that timing is within specification.
Initial ignition timing (Ignition timing fixed):
5 ±3 BTDC (at idle speed)
Ignition order: 1-3-2
Special Tool
(A): 09900-27301 or 09930-76420
8) If ignition timing is out of specification, loosen flange bolts, ad-
just timing by turning distributor assembly while engine is run-
ning, and then tighten bolts.
Tightening Torque
(a): 15 N
.m (1.5 kg-m, 11.0 lb-ft)
9) After tightening distributor flange bolts, recheck that ignition
timing is within specification.
10) After checking and/or adjusting Initial Ignition Timing, release
ignition timing fixation by SUZUKI scan tool.
11) With engine idling (ignition timing not fixed, idle switch ON and
car stopped), check that ignition timing is about 10 BTDC.
(Constant variation within a few degrees from 10 indicates no
abnormality but proves operation of electronic timing control
system.) Also, check that increasing engine speed advances
ignition timing.
If above check results are not satisfactory, check CTP switch,
test switch terminal circuit and ECM.
IGNITION SYSTEM (SFI FOR G13) 6F1-7
5) Measure secondary coil for resistance.
Secondary coil resistance : 7.6 – 10.2 kΩ at 20C, 68F
If resistance is out of specification, replace ignition coil assem-
bly.
6) Install ignition coil assembly.
7) Tighten ignition coil bolts, and then connect ignition coil coupler.
8) Install high-tension cord to ignition coil assembly while gripping
its cap.
CRANKSHAFT POSITION SENSOR
(CKP SENSOR)
Refer to section 6E2 for removal, inspection and installation.
IGNITION TIMING
NOTE:
Ignition timing is not adjustable. If ignition timing is out of
specification, check system related parts.
Before starting engine, place transmission gear shift lever in
“Neutral” (shift selector lever to “P” range for A / T model),
and set parking brake.
INSPECTION
1) Connect SUZUKI scan tool to DLC with ignition switch OFF.
Special Tool
(A): 09931-76011 (SUZUKI scan tool)
(B): Mass storage cartridge
(C): 09931-76030 (16 / 14 pin DLC cable)
2) Start engine and warm it up to normal operating temperature.
3) Make sure that all of electrical loads except ignition are switched
off.
4) Check to be sure that idle speed is within specification.
(Refer to SECTION 6E2)
7B-4 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
COMPONENTS OPERATION CHART
RangeGearForward
ClutchDirect
ClutchSecond
Brake1st & Reverse
BrakeOne-way
ClutchParking Lock
Pawl
PParking–––****–
RReverse––––
NNeutral––––––
1st––––
D2nd––––
3rd––––
21st––––22nd––––
L1st–––L*2nd––––
: Operated
*: To prevent over-revolution of engine, this 2nd gear is operated only when selector lever is shifted to L range
at a higher than 37 km / h (23 mile / h) (G10 engine model), 40 km / h (25 mile / h) (G13 engine model) speed.
**: When engine is running.
7B-32 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
STALL TEST
This test is to check overall performance of automatic transmission
and engine by measuring stall speed at D and R ranges.
Be sure to perform this test only when transmission fluid is at normal
operating temperature (70–80C / 158–176F) and its level is be-
tween FULL HOT and LOW HOT. (Refer to “Fluid level” in this sec-
tion.)
CAUTION:
Do not run engine at stall more than 5 seconds continuous-
ly, for oil temperature may rise excessively high.
1) Install tachometer.
2) Apply parking brake and block vehicle wheels.
3) Start engine with selector lever shifted to P range.
4) Depress brake pedal.
5) Shift selector lever to D range and depress accelerator pedal ful-
ly while watching tachometer. Read engine rpm quickly when it
has become constant (stall speed).
6) Release accelerator pedal immediately after stall speed is
checked.
7) In the same way, check stall speed at R range.
8) Stall speed should be within following specification.
Stall speed: 2,500 – 2,900 r / min
(For both G10 and G13 engine models)
9) Possible causes for out-of-specification stall speed are as fol-
lows. Check each part which is suspected to be the cause.
Stall speed measured
Possible causes
Lower than specificationEngine output insufficient
Torque converter defective
Higher than specification in
D rangeForward clutch slippage
One-way clutch defective
Higher than specification in
R rangeDirect clutch slippage
1st-reverse brake slippage