2000 SUZUKI SWIFT wheel torque

3E-30 REAR SUSPENSION
13) Connect brake pipe to wheel cylinder (1) and tighten brake
pipe flare nut (2) to specified torque.
Tightening torque
Brake pipe flare nut (b) : 16 N·m (1.6 kg-m, 11.5 lb-ft)
14) Clean mating surface of axle housing (2) (right & left) with
brake back plate and apply sealant as shown.
“B” : Sealant 99000-31090
15) Apply grease to axle shaft oil seals (1) lip (right & left) as
shown.
“A” : Grease 99000-25010
16) Install rear axle shaft (right & left) to rear axle housing and
tighten brake back plate bolts to specified torque.
Tightening torque
Brake back plate bolts (a) : 23 N·m (2.3 kg-m, 17.0 lb-ft)
17) Connect brake pipes (3) to wheel cylinders (1) (right & left)
and tighten brake pipe flare nuts (2) to specified torque.
Tightening torque
Brake pipe flare nuts (b) : 16 N·m (1.6 kg-m, 11.5 lb-ft)
18) Connect parking brake cable (2) to parking brake shoe lever
(right & left) and secure it with clip (3).
Apply water tight sealant where brake back plate (1) and
parking brake cable contact.
“A” : Sealant 99000-31090
19) Fill reservoir with brake fluid and bleed brake system. (For
bleeding operation, see Section 5.)
20) Refill differential gear housing with new specified gear oil.
Refer to Section 7F.
NOTE:
Check to ensure that clip is in good condition before
installing it. If deformed or broken, replace.
A : Forward

REAR SUSPENSION 3E-31
21) Install wheel and tighten wheel nuts to specified torque.
Tightening torque
Wheel nuts (f) : 85 N·m (8.5 kg-m, 61.5 lb-ft)
22) Upon completion of all jobs, pull parking brake lever with
about 20 kg, (44 lbs) load three to five times so as to obtain
proper drum-to-shoe clearance.
Adjust parking brake cable (for adjustment, see Section 5.)
23) Lower hoist.
24) Tighten right and left trailing arm bolts and nuts (1) and
shock absorber lower bolts (2) to specified torque.
Tighten lateral rod bolt and nut (3) to specified torque.
Tightening torque
Rear trailing arm bolts (a) : 80 N·m (8.0 kg-m, 58.0 lb-ft)
Rear shock absorber lower bolts
(b) : 58 N·m (5.8 kg-m, 42.0 lb-ft)
Lateral rod axle housing side nut
(c) : 50 N·m (5.0 kg-m, 36.5 lb-ft)
Lateral rod body side nut (d) : 65 N·m (6.5 kg-m, 47.0 lb-ft)
25) Check to ensure that brake drum is free from dragging and
proper braking is obtained.
26) Perform brake test (foot brake and parking brake).
(For brake test, see Section 5.)
27) If equipped with LSPV, check and adjust LSPV spring refer-
ring to “LSPV INSPECTION AND ADJUSTMENT” and per-
form “FLUID PRESSURE TEST” in Section 5.
28) Check each installed part for oil leakage.
NOTE:
When tightening these bolts and nuts, be sure that vehi-
cle is off hoist and in non loaded condition.

WHEELS AND TIRES 3F-1
6F1
6F2
6G
3F
8A
8B
8C
8D
8E
9
10
10A
10B
SECTION 3F
WHEELS AND TIRES
CONTENTS
GENERAL DESCRIPTION ............................... 3F-2
TIRES ............................................................ 3F-2
WHEELS ....................................................... 3F-2
REPLACEMENT TIRES ................................ 3F-2
REPLACEMENT WHEELS ........................... 3F-2
HOW TO MEASURE WHEEL RUNOUT... 3F-3
METRIC LUG NUTS AND WHEEL
STUDS ...................................................... 3F-3
DIAGNOSIS ...................................................... 3F-3
DIAGNOSIS TABLE ...................................... 3F-3
BALANCING WHEELS ................................. 3F-3
GENERAL BALANCE PROCEDURES ......... 3F-4
OFF-VEHICLE BALANCING ..................... 3F-4
ON-VEHICLE BALANCING....................... 3F-4MAINTENANCE AND MINOR
ADJUSTMENTS ............................................... 3F-5
WHEEL MAINTENANCE .............................. 3F-5
WHEEL ATTACHING STUDS .................. 3F-5
MATCHED TIRES AND WHEELS ............ 3F-5
TIRE MAINTENANCE................................... 3F-5
TIRE PLACARD ........................................ 3F-5
INFLATION OF TIRES .............................. 3F-6
TIRE ROTATION ...................................... 3F-6
ON-VEHICLE SERVICE ................................... 3F-7
WHEEL ......................................................... 3F-7
TIRE .............................................................. 3F-8
MOUNTING AND DISMOUNTING ........... 3F-8
REPAIR ..................................................... 3F-8

NOTE:
All wheel fasteners are important attaching parts in that they could affect the performance of vital
parts and systems, and/or could result in major repair expense. They must be replaced with one of the
same part number or with an equivalent part if replacement becomes necessary. Do not use a replace-
ment part of lesser quality or substitute design. Torque values must be used as specified during reas-
sembly to assure proper retention of all parts.
There is to be no welding as it may result in extensive damage and weakening of the metal.

WHEELS AND TIRES 3F-7
ON-VEHICLE SERVICE
WHEEL
REMOVAL
1) Loosen wheel nuts by approximately 180° (half a rotation).
2) Hoist vehicle.
3) Remove wheel.
INSTALLATION
For installation, reverse removal procedure, noting the followings.
Wheel nuts must be tightened in sequence and to proper
torque to avoid bending wheel or brake disc.
Tightening order
: “A”-“B”-“C”-“D”
Tightening torque
Wheel nut (a) : 85 N·m (8.5 kg-m, 61.5 lb-ft) CAUTION:
Never use heat to loosen tight wheel because application
of heat to wheel can shorten life of wheel and damage
wheel bearings.
NOTE:
Before installing wheels, remove any build-up of corro-
sion on wheel mounting surface and brake disc mount-
ing surface by scraping and wire brushing. Installing
wheels without good metal-to-metal contact at mounting
surfaces can cause wheel nuts to loosen, which can later
allow a wheel to come off while vehicle is moving.

FRONT DRIVE SHAFT 4A-3
ON-VEHICLE SERVICE
1. Differential side joint (RH of 2WD M/T vehicle)
: Apply orange grease included in spare part to
joint.9. Differential (or transfer) side joint (LH of every type
vehicles)
: Apply black grease included in spare part to joint.17. Circlip
2. Boot (Differential, transfer or center shaft side) 10. Dynamic damper (RH of 2WD M/T vehicle) 18. Center shaft
3. Circlip 11. Dynamic damper (LH of 2WD A/T vehicle) 19. Center shaft side joint
(RH of 2WD A/T vehicle)
4. Boot band (Small) 12. Transfer side joint (RH of 4WD vehicle)
: Apply black grease included in spare part to joint.[A] : Constant velocity tripod
joint type
5. Snap ring 13. Oil seal
: Apply grease 99000-25010 to oil seal lip.[B] : Constant velocity double
offset joint type
6. Wheel side joint (Constant velocity joint)
: Apply black grease included in spare part to joint.14. Circlip [C] : Center shaft for 2WD A/T
vehicle
7. Boot (Wheel side) 15. Center bearing support Tightening torque
8. Boot band (Large) 16. Center bearing Do not reuse.

FRONT DRIVE SHAFT 4A-15
Tighten each bolt and nut to the specified torque.
Tightening torque
Transfer oil filler/level and drain plugs (a) :
21 N·m (2.1 kg-m, 15.5 lb-ft)
Transmission oil filler/level and drain plugs (b) :
23 N·m (2.3 kg-m, 17.0 lb-ft)
Ball stud bolt (c) : 60 N·m (6.0 kg-m, 43.5 lb-ft)
Tie rod end castle nut (d) :
35 - 50 N·m (3.5 - 5.0 kg-m, 25.5 - 36.0 lb-ft)
Drive shaft nut (e) : 175 N·m (17.5 kg-m, 127.0 lb-ft)
Wheel nut (f) : 85 N·m (8.5 kg-m, 61.5 lb-ft)
Center bearing support bolts (g) :
50 N·m (5.0 kg-m, 36.0 lb-ft)
Apply sealant to drain plug (1) and filler/level plug (2) for
manual transmission.
“A” : Sealant 99000-31110
Apply sealant to drain plug (9) and filler/level plug (10) for
transfer. (For 4WD model)
“A” : Sealant 99000-31110
Fill transmission or transfer with oil as specified. (Refer to
Section 7A, 7B or 7D.)
[A] : For M/T vehicle
[B] : For A/T vehicle
[C] : For 4WD model
[D] : For vehicle equipped with center shaft
3. Drain plug (for A/T vehicle)
4. Ball stud bolt
5. Castle nut
6. Drive shaft nut
7. Wheel nut
8. Center bearing support bolt

4A-16 FRONT DRIVE SHAFT
TIGHTENING TORQUE SPECIFICATION
REQUIRED SERVICE MATERIAL
SPECIAL TOOL
Fastening portionTightening torque
Nm kg-m lb-ft
Transfer oil filler/level and drain plugs 21 2.1 15.5
Transmission oil filler/level and drain plugs 23 2.3 17.0
Ball stud bolt 60 6.0 43.5
Tie rod end castle nut 35 - 50 3.5 - 5.0 25.5 - 36.0
Drive shaft nut 175 17.5 127.0
Wheel nut 85 8.5 61.5
Center bearing support bolts 50 5.0 36.0
MaterialRecommended SUZUKI product
(Part Number)Use
Lithium grease SUZUKI SUPER GREASE A
(99000-25010)Oil seal lips
Sealant SUZUKI BOND NO. 1215
(99000-31110)Oil drain and filler plug for manual
transmission or transfer
09913-65210 09900-06107 09900-06108
Tie-rod end remover Snap ring pliers (Open
type)Snap ring pliers (Closing
type)

BRAKES 5-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
7F
8A
8B
8C
5
9
10
10A
10B
SECTION 5
BRAKES
CONTENTS
GENERAL DESCRIPTION ................................ 5-2
DIAGNOSIS ....................................................... 5-4
ROAD TESTING BRAKES ............................. 5-4
BRAKE FLUID LEAKS ................................... 5-4
SUBSTANDARD OR CONTAMINATED
BRAKE FLUID ................................................ 5-4
DIAGNOSIS TABLE ....................................... 5-5
BRAKE PEDAL FREE HEIGHT
ADJUSTMENT ............................................... 5-8
BRAKE PEDAL PLAY INSPECTION ............. 5-8
STOP LIGHT SWITCH ADJUSTMENT.......... 5-8
EXCESSIVE PEDAL TRAVEL
INSPECTION ................................................. 5-9
FRONT BRAKE PAD INSPECTION .............. 5-9
BRAKE DISC INSPECTION........................... 5-9
PARKING BRAKE INSPECTION AND
ADJUSTMENT ............................................. 5-10
BOOSTER OPERATION INSPECTION....... 5-11
FLUID PRESSURE TEST (IF EQUIPPED
WITH LSPV) ................................................ 5-12
MASTER CYLINDER AND BRAKE FLUID
LEVEL INSPECTION ................................... 5-14
BRAKE HOSE AND PIPE INSPECTION ..... 5-15
HOSE ....................................................... 5-15
PIPE ......................................................... 5-15
ON-VEHICLE SERVICE .................................. 5-15AIR BLEEDING OF BRAKE SYSTEM ......... 5-15
FRONT BRAKE ........................................... 5-17
BRAKE PAD............................................. 5-17
CALIPER ASSEMBLY ............................. 5-19
BRAKE DISC ........................................... 5-23
REAR BRAKE .............................................. 5-25
BRAKE DRUM ......................................... 5-26
BRAKE SHOE .......................................... 5-29
WHEEL CYLINDER ................................. 5-30
BRAKE BACK PLATE (FOR 2WD
VEHICLE)................................................. 5-31
BRAKE BACK PLATE (FOR 4WD
VEHICLE)................................................. 5-33
MASTER CYLINDER ................................... 5-33
MASTER CYLINDER RESERVOIR ......... 5-33
MASTER CYLINDER ASSEMBLY........... 5-34
BRAKE BOOSTER ...................................... 5-38
BRAKE HOSE/PIPE .................................... 5-41
FRONT BRAKE HOSE/PIPE ................... 5-41
REAR BRAKE HOSE/PIPE...................... 5-44
PARKING BRAKE CABLE ........................... 5-46
LSPV (LOAD SENSING PROPORTIONING
VALVE) ASSEMBLY (IF EQUIPPED).......... 5-48
REQUIRED SERVICE MATERIAL.................. 5-50
SPECIAL TOOL .............................................. 5-50

NOTE:
All front fasteners are important attaching parts in that they could affect the performance of vital parts
and systems, and/or could result in major repair expense. They must be replaced with one of same
part number or with an equivalent part if replacement becomes necessary. Do not use a replacement
part of lesser quality or substitute design. Torque values must be used as specified during reassem-
bly to assure proper retention of all parts. There is to be no welding as it may result in extensive dam-
age and weakening of the metal.