2000 SUZUKI SWIFT wheel bolts

REAR SUSPENSION 3E-19
15) Upon completion of all jobs, depress brake pedal with about
30 kg (66 Ibs) load three to five times so as to obtain proper
drum-to-shoe clearance.
Adjust parking brake cable. Refer to Section 5.
16) Install console box.
17) Lower hoist and bounce vehicle up and down several times
to stabilize suspension.
Be sure that vehicle is off hoist and in non loaded condition.
18) Tighten rear trailing arm nuts (1), shock absorber lower bolts
(2) and lateral rod left side nut (3) to specified torque (right
and left).
Tightening torque
Rear trailing arm nuts (a) : 80 N·m (8.0 kg-m, 58.0 lb-ft)
Rear shock absorber lower bolts
(b) : 58 N·m (5.8 kg-m, 42.0 lb-ft)
Lateral rod left side nut (c) : 50 N·m (5.0 kg-m, 36.5 lb-ft)
19) Check to ensure that brake drum is free from dragging and
proper braking is obtained.
20) If equipped with LSPV, check and adjust LSPV spring refer-
ring to “LSPV INSPECTION AND ADJUSTMENT” and per-
form “FLUID PRESSURE TEST” in Section 5.
21) Perform brake operation test (foot brake and parking brake).
WHEEL BEARING AND WHEEL STUD (2WD
VEHICLE)
REMOVAL
1) Remove rear brake drum. Refer to “REAR BRAKE DRUM” in
Section 5.
2) Remove wheel sensor ring (if equipped with ABS). Refer to
“REAR WHEEL SENSOR RING” of Section 5E.

3E-20 REAR SUSPENSION
3) Remove bearing circlip (1) using special tool.
Special tool
(A) : 09900-06108
4) Remove wheel bearing using special tool and hydraulic
press (1).
Special tool
(A) : 09913-76010
5) Remove wheel stud bolts (1) using hydraulic press (2) and
general rod (3).
INSTALLATION
1) Insert new stud in drum hole and rotate it slowly to assure
serrations are aligned with those made by replaced bolt.

3E-22 REAR SUSPENSION
4) Disconnect parking brake cable from parking brake shoe
lever (2) and remove parking brake cable (1) from brake
back plate.
5) Remove brake back plate bolts from axle housing.
6) Disconnect brake pipe(s) (2) from wheel cylinder and put
wheel cylinder bleeder plug (3) cap onto pipe to prevent fluid
from spilling.
7) Remove wheel speed sensor (1) from axle housing (if
equipped with ABS).
8) Using special tools indicated, draw out axle shaft with brake
back plate.
Special tool
(A) : 09942-15510
(B) : 09943-17912
9) Remove wheel sensor ring (if equipped with ABS). Refer to
“REAR WHEEL SENSOR RING” of Section 5E.
10) In order to remove the retainer ring (1) from the axle shaft
(2), grind (3) with a grinder two parts of the bearing retainer
ring as illustrated till it becomes thin.
11) Break with a chisel the thin ground retainer ring, and it can
be removed.
CAUTION:
Be careful not to go so far as to grind the shaft.

3E-24 REAR SUSPENSION
2) Press in a new bearing (2) and retainer ring (3) in order by
using an hydraulic press (4).
3) Install wheel sensor ring (if equipped with ABS).
Refer to “REAR WHEEL SENSOR RING” of Section 5E.
4) Inspect axle shaft length.
Rear axle shaft length “a”
Left side : 657.5 mm (25.9 in.)
Right side : 785.5 mm (30.9 in.)
5) Apply grease to axle shaft oil seal (1) lip as shown.
“A” : Grease 99000-25010
6) Apply sealant to mating surface of axle housing (2) with
brake back plate.
“B” : Sealant 99000-31090
7) Install rear axle shaft to rear axle housing and tighten brake
back plate bolts to specified torque.
Tightening torque
Brake back plate bolts (a) : 23 N·m (2.3 kg-m, 17.0 lb-ft) NOTE:
Install wheel bearing spacer (1) with the tapered side of
its inner diameter directed toward outside, or brake
drum side.
Install wheel bearing with its sealed side directed
toward brake drum side.
Use care not to cause any damage to outside of
retainer ring.
A : Tapered side
B : Sealed side
C : Differential side
D : Without ABS
E : With ABS
NOTE:
Make sure to remove old sealant before applying it anew.
NOTE:
When installing rear axle shaft, be careful not to cause
damage to oil seal lip in axle housing.

REAR SUSPENSION 3E-29
4) Install lateral rod (1) and install bolt (3) in proper direction as
shown. At this time, mount bolt and nut (4) but don’t tighten
them.
5) Clean mating surfaces of axle housing (1) and differential
carrier and apply sealant to housing side.
“A” : Sealant 99000-31110
6) Install differential carrier assembly to axle housing and
tighten carrier nuts to specified torque.
Tightening torque
Rear differential carrier nuts : 23 N·m (2.3 kg-m, 17.0 lb-ft)
7) Install propeller shaft to joint flange aligning match marks (1)
and tighten flange bolts to specified torque.
Tightening torque
Companion flange bolts (a) : 23 N·m (2.3 kg-m, 17.0 lb-ft)
8) Install LSPV spring to rear axle.
Tighten LSPV adjust nut temporarily at this step. (if equipped
with LSPV).
9) Install wheel speed sensor and clamp wire securely (right &
left) (if equipped with ABS).
10) Remove floor jack from axle housing.
11) Connect brake pipes and parking brake cable and clamp
them securely.
For clamping positions, refer to Section 5.
12) Connect brake flexible hose to bracket and secure it with E-
ring.
2. Vehicle body
A : Forward

3E-30 REAR SUSPENSION
13) Connect brake pipe to wheel cylinder (1) and tighten brake
pipe flare nut (2) to specified torque.
Tightening torque
Brake pipe flare nut (b) : 16 N·m (1.6 kg-m, 11.5 lb-ft)
14) Clean mating surface of axle housing (2) (right & left) with
brake back plate and apply sealant as shown.
“B” : Sealant 99000-31090
15) Apply grease to axle shaft oil seals (1) lip (right & left) as
shown.
“A” : Grease 99000-25010
16) Install rear axle shaft (right & left) to rear axle housing and
tighten brake back plate bolts to specified torque.
Tightening torque
Brake back plate bolts (a) : 23 N·m (2.3 kg-m, 17.0 lb-ft)
17) Connect brake pipes (3) to wheel cylinders (1) (right & left)
and tighten brake pipe flare nuts (2) to specified torque.
Tightening torque
Brake pipe flare nuts (b) : 16 N·m (1.6 kg-m, 11.5 lb-ft)
18) Connect parking brake cable (2) to parking brake shoe lever
(right & left) and secure it with clip (3).
Apply water tight sealant where brake back plate (1) and
parking brake cable contact.
“A” : Sealant 99000-31090
19) Fill reservoir with brake fluid and bleed brake system. (For
bleeding operation, see Section 5.)
20) Refill differential gear housing with new specified gear oil.
Refer to Section 7F.
NOTE:
Check to ensure that clip is in good condition before
installing it. If deformed or broken, replace.
A : Forward

REAR SUSPENSION 3E-31
21) Install wheel and tighten wheel nuts to specified torque.
Tightening torque
Wheel nuts (f) : 85 N·m (8.5 kg-m, 61.5 lb-ft)
22) Upon completion of all jobs, pull parking brake lever with
about 20 kg, (44 lbs) load three to five times so as to obtain
proper drum-to-shoe clearance.
Adjust parking brake cable (for adjustment, see Section 5.)
23) Lower hoist.
24) Tighten right and left trailing arm bolts and nuts (1) and
shock absorber lower bolts (2) to specified torque.
Tighten lateral rod bolt and nut (3) to specified torque.
Tightening torque
Rear trailing arm bolts (a) : 80 N·m (8.0 kg-m, 58.0 lb-ft)
Rear shock absorber lower bolts
(b) : 58 N·m (5.8 kg-m, 42.0 lb-ft)
Lateral rod axle housing side nut
(c) : 50 N·m (5.0 kg-m, 36.5 lb-ft)
Lateral rod body side nut (d) : 65 N·m (6.5 kg-m, 47.0 lb-ft)
25) Check to ensure that brake drum is free from dragging and
proper braking is obtained.
26) Perform brake test (foot brake and parking brake).
(For brake test, see Section 5.)
27) If equipped with LSPV, check and adjust LSPV spring refer-
ring to “LSPV INSPECTION AND ADJUSTMENT” and per-
form “FLUID PRESSURE TEST” in Section 5.
28) Check each installed part for oil leakage.
NOTE:
When tightening these bolts and nuts, be sure that vehi-
cle is off hoist and in non loaded condition.

FRONT DRIVE SHAFT 4A-15
Tighten each bolt and nut to the specified torque.
Tightening torque
Transfer oil filler/level and drain plugs (a) :
21 N·m (2.1 kg-m, 15.5 lb-ft)
Transmission oil filler/level and drain plugs (b) :
23 N·m (2.3 kg-m, 17.0 lb-ft)
Ball stud bolt (c) : 60 N·m (6.0 kg-m, 43.5 lb-ft)
Tie rod end castle nut (d) :
35 - 50 N·m (3.5 - 5.0 kg-m, 25.5 - 36.0 lb-ft)
Drive shaft nut (e) : 175 N·m (17.5 kg-m, 127.0 lb-ft)
Wheel nut (f) : 85 N·m (8.5 kg-m, 61.5 lb-ft)
Center bearing support bolts (g) :
50 N·m (5.0 kg-m, 36.0 lb-ft)
Apply sealant to drain plug (1) and filler/level plug (2) for
manual transmission.
“A” : Sealant 99000-31110
Apply sealant to drain plug (9) and filler/level plug (10) for
transfer. (For 4WD model)
“A” : Sealant 99000-31110
Fill transmission or transfer with oil as specified. (Refer to
Section 7A, 7B or 7D.)
[A] : For M/T vehicle
[B] : For A/T vehicle
[C] : For 4WD model
[D] : For vehicle equipped with center shaft
3. Drain plug (for A/T vehicle)
4. Ball stud bolt
5. Castle nut
6. Drive shaft nut
7. Wheel nut
8. Center bearing support bolt