ENGINE COOLING 6B-3
COOLANT
The coolant recovery system is standard. The coolant in the radiator expands with heat, and the overflow is col-
lected in the reservoir.
When the system cools down, the coolant is drawn back into the radiator.
The cooling system has been filled at the factory with a quality coolant that is a 50/50 mixture of water and eth-
ylene glycol antifreeze (70/30; in a market where no freezing temperature is anticipated).
This 50/50 mixture coolant solution provides freezing protection to –36°C (–33°F).
Maintain cooling system freeze protection at –36°C (–33°F) to ensure protection against corrosion and loss
of coolant from boiling. This should be done even if freezing temperatures are not expected.
Add ethylene glycol base coolant when coolant has to be added because of coolant loss or to provide added
protection against freezing at temperature lower than –36°C (–33°F).
Anti-freeze proportioning table
Coolant capacity NOTE:
Alcohol or methanol base coolant or plain water alone should not be used in cooling system at any
time as damage to cooling system could occur.
Even in a market where no freezing temperature is anticipated, mixture of 70% water and 30% ethyl-
ene glycol antifreeze (Antifreeze/Anticorrosion coolant) should be used for the purpose of corro-
sion protection and lubrication.
Freezing temperature°C–16–36
°F3–33
Anti-freeze/Anti-corrosion
coolant concentration%30 50
Ratio of compound
to cooling waterItr. 1.38/3.22 2.30/2.30
US pt. 2.92/6.80 4.86/4.86
Imp pt. 2.43/5.67 4.05/4.05
Engine radiator and heater 4.20 liters (8.87/7.39 US/lmp. pt.)
Reservoir tank 0.40 liters (0.85/0.70 US/lmp. pt.)
Total 4.60 liters (9.72/8.10 US/lmp. pt.)
6B-6 ENGINE COOLING
MAINTENANCE
COOLANT LEVEL CHECK
To check level, lift hood and look at “see-through” coolant reser-
voir tank.
It is not necessary to remove radiator cap to check coolant level.
When engine is cool, check coolant level in reservoir tank (1).
A normal coolant level should be between FULL mark (2) and
LOW mark (3) on reservoir tank (1).
If coolant level is below LOW mark (3), remove reservoir tank cap
(4) and add proper coolant to tank to bring coolant level up to
FULL mark (2). Then, reinstall cap (4) and align match marks (5)
on tank and cap (4). WARNING:
Do not remove radiator cap to check engine coolant level; check coolant visually at the see-through
coolant reservoir.
Coolant should be added only to reservoir as necessary.
As long as there is pressure in the cooling system, the temperature can be considerably higher
than the boiling temperature of the solution in the radiator without causing the solution to boil.
Removal of the radiator cap while engine is hot and pressure is high will cause the solution to boil
instantaneously and possibly with explosive force, spewing the solution over engine, fenders and
person removing cap. If the solution contains flammable anti-freeze such as alcohol (not recom-
mended for use at any time), there is also the possibility of causing a serious fire.
WARNING:
To help avoid danger of being burned :
do not remove reservoir tank cap while coolant is boil-
ing, and
do not remove radiator cap while engine and radiator
are still hot.
Scalding fluid and steam can be blown out under pres-
sure if either cap is taken off too soon.
NOTE:
If proper quality antifreeze is used, there is no need to
add extra inhibitors or additives that claim to improve
system.
They may be harmful to proper operation of system,
and are unnecessary expense.
When installing reservoir cap, align arrow marks on
reservoir and cap.
LOW FULL
5 41
1 32 1
6B-10 ENGINE COOLING
ON-VEHICLE SERVICE
SYSTEM COMPONENTS
WARNING:
Check to make sure that engine coolant temperature is cold before removing any part of cooling
system.
Also be sure to disconnect negative cord from battery terminal before removing any part.
1. Radiator 11. To throttle body 21. To timing chain cover
2. Reservoir tank 12. To heater unit 22. O-Ring
3. Radiator cap 13. To water pump 23. Gasket
4. Drain plug 14. Radiator and condenser cooling fan assembly 24. Water outlet cap O-ring No.1
5. Radiator outlet hose 15. Water inlet pipe No.1 25. Water outlet cap O-ring No.2
6. Radiator inlet hose 16. Water inlet pipe No.2 26. Thermostat cap bolts
7. Thermostat 17. Thermostat cap 27. Thermostat case bolts
8. ECT sensor 18. Water outlet cap Tightening torque
9. Thermostat case 19. Heater inlet hose Do not reuse.
10. To cylinder head 20. Heater outlet hose
ENGINE COOLING 6B-13
Check thermostatic movement of wax pellet as follows :
a) Immerse thermostat (1) in water, and heat water gradually.
b) Check that valve starts to open at specific temperature.
Temperature at which valve begins to open
: 80 – 84°C (176 – 183°F)
Temperature at which valve become fully open
: 95 – 97°C (203°F)
Valve lift
: More than 8 mm at 95°C (203°F)
If valve starts to open at a temperature substantially below or
above specific temperature, thermostat unit should be replaced
with a new one. Such a unit, if reused, will bring about overcool-
ing or overheating tendency.
INSTALLATION
Reverse removal procedure for installation noting the following
points.
When positioning thermostat (1) on thermostat case (2), be
sure to position it so that air bleed valve (3) comes at posi-
tion as shown in figure.
Use new O-rings when installing.
Adjust water pump belt tension referring to WATER PUMP/
GENERATOR DRIVE BELT TENSION INSPECTION AND
ADJUSTMENT in this section.
Adjust A/C compressor belt tension (if equipped) referring to
Section 1B.
Refill cooling system with proper coolant referring to “COOL-
ING SYSTEM REFILL”.
Verify that there is no coolant leakage at each connection.
2. Thermometer
3. Heater
ENGINE AND EMISSION CONTROL SYSTEM 6E1-1
6F1
6F2
6G
6H
6E1
7A
7A1
7B1
7C1
7D
7E
7F
8A
8B
8C
8D
8E
9
10
10A
10B
SECTION 6E1
ENGINE AND EMISSION CONTROL SYSTEM
CONTENTS
GENERAL DESCRIPTION ............................ 6E1-2
AIR INTAKE SYSTEM ............................... 6E1-5
FUEL DELIVERY SYSTEM ....................... 6E1-6
FUEL PUMP ........................................... 6E1-6
ELECTRONIC CONTROL SYSTEM .......... 6E1-7
ENGINE & EMISSION CONTROL
INPUT/OUTPUT TABLE ........................ 6E1-8
ECM INPUT/OUTPUT CIRCUIT
DIAGRAM............................................... 6E1-9
ECM TERMINAL ARRANGEMENT
TABLE .................................................. 6E1-13
ON-VEHICLE SERVICE .............................. 6E1-15
ACCELERATOR CABLE
ADJUSTMENT ..................................... 6E1-15
IDLE SPEED/IDLE AIR CONTROL
(IAC) DUTY INSPECTION ................... 6E1-15
IDLE MIXTURE INSPECTION /
ADJUSTMENT (VEHICLE WITHOUT
HEATED OXYGEN SENSOR) ............. 6E1-17
AIR INTAKE SYSTEM ............................. 6E1-18
THROTTLE BODY ............................... 6E1-18IDLE AIR CONTROL VALVE (IAC
VALVE) ................................................ 6E1-20
FUEL DELIVERY SYSTEM ..................... 6E1-21
FUEL PRESSURE INSPECTION ........ 6E1-21
FUEL PUMP WITH PRESSURE
REGULATOR ....................................... 6E1-22
FUEL INJECTOR ................................. 6E1-23
ELECTRONIC CONTROL SYSTEM ....... 6E1-27
ENGINE CONTROL MODULE
(ECM) ................................................... 6E1-27
MANIFOLD ABSOLUTE PRESSURE
SENSOR (MAP SENSOR)................... 6E1-27
THROTTLE POSITION SENSOR (TP
SENSOR) ............................................. 6E1-28
INTAKE AIR TEMPERATURE
SENSOR (IAT SENSOR) ..................... 6E1-29
ENGINE COOLANT TEMPERATURE
SENSOR (ECT SENSOR) ................... 6E1-30
HEATED OXYGEN SENSOR (HO2S-1
AND HO2S-2) ...................................... 6E1-31
CAMSHAFT POSITION SENSOR ....... 6E1-32 WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System :
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
Whether the following system (parts) are used in the particular vehicle or not depends on vehicle
specifications. Be sure to bear this in mind when performing service work.
EGR valve
Heated oxygen sensor(s) or CO adjusting resistor
Three way catalytic converter
Immobilizer indicator lamp
Knock sensor
6E1-30 ENGINE AND EMISSION CONTROL SYSTEM
ENGINE COOLANT TEMPERATURE SENSOR (ECT
SENSOR)
REMOVAL
1) Disconnect battery negative cable at battery.
2) Drain coolant referring to Section 6B.
3) Remove air intake pipe.
4) Disconnect connector from ECT sensor.
5) Remove ECT sensor (1) from thermostat case.
INSPECTION
Immerse temperature sensing part of ECT sensor (1) in water (or
ice) and measure resistance between terminal “A” and “B” while
heating water gradually.
If measured resistance does not show such characteristic as
shown in left figure, replace ECT sensor (1).
INSTALLATION
Reverse removal procedure noting the following:
Clean mating surfaces of ECT sensor (1) and thermostat
case.
Check O-ring for damage and replace if necessary.
Tighten ECT sensor (1) to specified torque.
Tightening torque
ECT sensor (a) : 15 N·m (1.5 kg-m, 11.5 lb-ft)
Connect connector to ECT sensor (1) securely.
Refill coolant referring to Section 6B. WARNING:
To help avoid danger of being burned, do not remove
radiator cap while engine and radiator are still hot.
Scalding fluid and steam can be blown out under pres-
sure if cap is taken off too soon.
1
1, (a)