ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-31
SCAN TOOL DATA
As the data values given below are standard values estimated on the basis of values obtained from the normally
operating vehicles by using a scan tool, use them as reference values. Even when the vehicle is in good condi-
tion, there may be cases where the checked value does not fall within each specified data range. Therefore,
judgment as abnormal should not be made by checking with these data alone.
Also, conditions in the below table that can be checked by the scan tool are those detected by ECM and output
from ECM as commands and there may be cases where the engine or actuator is not operating (in the condi-
tion) as indicated by the scan tool. Be sure to use the timing light to check the ignition timing.
NOTE:
With the generic scan tool, only star (
✱) marked data in the table below can be read.
The triangle (
∆) marked data in the table below can not be read for vehicle without immobilizer indi-
cator lamp.
When checking the data with the engine running at idle or racing, be sure to shift M/T gear to the
neutral gear position and A/T gear to the “Park” position and pull the parking brake fully. Also, if
nothing or “no load” is indicated, turn OFF A/C, all electric loads, P/S and all the other necessary
switches.
SCAN TOOL DATA VEHICLE CONDITION NORMAL CONDITION/
REFERENCE VALUES
✱FUEL SYSTEM B1
(FUEL SYSTEM STATUS)At specified idle speed after warming up CLOSED (closed loop)
✱CALC LOAD
(CALCULATED LOAD
VALUE)At specified idle speed with no load after
warming up3 – 9%
At 2500 r/min with no load after warming up 12 – 17%
✱COOLANT TEMP.
(ENGINE COOLANT
TEMP.)At specified idle speed after warming up 80 – 100°C, 176 – 212°F
✱SHORT FT B1
(SHORT TERM FUEL
TRIM)At specified idle speed after warming up– 20 – +20%
✱LONG FT B1
(LONG TERM FUEL TRIM)At specified idle speed after warming up– 15 – +15%
✱MAP
(INTAKE MANIFOLD
ABSOLUTE PRESSURE)At specified idle speed with no load after
warming up30 – 37 kPa,
220 – 280 mmHg
✱ENGINE SPEED At idling with no load after warming up Desired idle speed
±50 r/min
✱VEHICLE SPEED At stop 0 km/h, 0 MPH
✱IGNITION ADVANCE
(IGNITION TIMING
ADVANCE FOR NO.1 CYL-
INDER)At specified idle speed with no load after
warming up6 – 16° BTDC
✱INTAKE AIR TEMP. At specified idle speed after warming up Ambient temp. :
+15°C (59°F)
–5°C (23°F)
✱MAF
(MASS AIR FLOW RATE)At specified idle speed with no load after
warming up1 – 4 gm/sec
At 2500 r/min with no load after warming up 4 – 9 gm/sec
ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-37
ECM VOLTAGE VALUES TABLE
For TYPE A (See NOTE)
NOTE:
Type A is other than follows.
Type B is right hand steering vehicle equipped with fasten seat belt light and immobilizer control sys-
tem.
TERMINAL NO. CIRCUIT NORMAL VOLT-
AGECONDITION
C421 Ground––
2 Ground––
3 Ground––
4 EVAP canister purge valve 10 – 14 V Ignition switch ON
5 Engine coolant temp. and barometric
pressure signal for TCM (A/T)Indication
deflection
repeated 0 V
and 10 – 14 VIgnition switch ON
6 Idle air control valve 0 – 13 V At specified idle speed after engine warmed up
7 Heater of HO2S-1 (if equipped) 10 – 14 V Ignition switch ON
8 Fuel injector NO.4 10 – 14 V Ignition switch ON
9 Fuel injector NO.1 10 – 14 V Ignition switch ON
10 Sensor ground––
11 Camshaft position sensor 0 – 0.8 V and
4 – 6 VIgnition switch ON
12 Knock sensor (if equipped) 2.1 - 2.9 V Ignition switch ON
13 Heated oxygen sensor-1 (if equipped) Refer to DTC P0130 diag. flow table
CO adjusting resistor (if equipped)––
14 Engine coolant temp. sensor 0.55 - 0.95 V Ignition switch ON
Engine coolant temp. : 80°C (176°F)
15 Intake air temp. sensor 2.0 – 2.7 V Ignition switch ON
Intake air temp. : 20°C (68°F)
16 Test switch terminal (Vehicle without
immobilizer indicator lamp)4 – 6 V Ignition switch ON
17 Electric load signal (+) 0V Ignition switch ON
Small light and rear defogger OFF
10 – 14 V Ignition switch ON
Small light and rear defogger ON
18 A/C triple pressure switch 10 – 14 V A/C not operated
19 Ignition coil #2––
20 Ignition coil #1––
21 Fuel injector NO.2 10 – 14 V Ignition switch ON
22 Power source for sensor 4.75 – 5.25 V Ignition switch ON
23 Crankshaft position sensor––
24–– –
25 Shield ground––
26 Manifold absolute pressure sensor 3.3 – 4.0 V Ignition switch ON
Barometric pressure : 100 kPa (760 mmHg)
27 Diag. Switch terminal (Vehicle without
immobilizer indicator lamp)4 – 6 V Ignition switch ON
28 Monitor output (Vehicle without immo-
bilizer indicator lamp)––
29 Blank––
30 Blank––
31 Fuel injector NO.3 10 – 14 V Ignition switch ON
6-38 ENGINE GENERAL INFORMATION AND DIAGNOSIS
TERMINAL
NO.CIRCUIT NORMAL
VOLTAGECONDITION
C411 A/C compressor clutch 0 V Ignition switch ON
2 EGR valve (stepper motor coil 1)
(if equipped)10 – 14 V Ignition switch ON
3 Throttle position sensor 0.2 – 1.0 V Ignition switch ON
Throttle valve at idle position
2.8 – 4.8 V Ignition switch ON
Throttle valve at full open position
4 Heater of HO2S-2
(Vehicle with immobilizer indicator lamp)10 – 14 V Ignition switch ON
5 Power source 10 – 14 V Ignition switch ON
6 Power source 10 – 14 V Ignition switch ON
7 Engine start switch
(Engine start signal)6 – 12 V While engine cranking
0 V Other than above
8 EGR valve (stepper motor coil 3)
(if equipped)10 – 14 V Ignition switch ON
9 EGR valve (stepper motor coil 2)
(if equipped)10 – 14 V Ignition switch ON
10 Main relay 10 – 14 V Ignition switch OFF
0.4 – 1.5 V Ignition switch ON
11 Blank––
12 Blank––
13 Heated oxygen sensor-2
(Vehicle with immobilizer indicator lamp)Refer to DTC P0130 diag. flow table
14 D-range ID-up signal (A/T) 10 – 14 V Ignition switch ON
15 R-range signal (A/T) 0 V Ignition switch ON
16 A/C (input) signal 10 – 14 V Ignition switch ON
A/C switch OFF
0 – 2 V Ignition switch ON
A/C switch ON
17 EGR valve (stepper motor coil 4)
(if equipped)10 – 14 V Ignition switch ON
18 Radiator fan control relay 10 – 14 V Ignition switch ON
Engine coolant temp. : 9.5°C or
lower (203°F)
0 – 1 V Ignition switch ON
Engine coolant temp. : 97.5°C
(208°F) or higher
19 Fuel pump relay 0 – 1 V For 2 seconds after ignition switch
ON
10 – 14 V After the above time
20–––
ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-39
C4121 Throttle opening signal for TCM
(A/T)Indication
deflection
repeated
0 V and
10 – 14 VIgnition switch ON
22 Fuel level sensor (gauge)
(Vehicle with immobilizer indicator lamp)0 – 2 V Ignition switch ON
Fuel tank fully filled
4.5 – 7.5 V Ignition switch ON
Fuel tank emptied
23 Serial data for TCM 10 – 14 V
and 0 – 1 VIgnition switch ON
24 Blank–– TERMINAL
NO.CIRCUIT NORMAL
VOLTAGECONDITION
TERMINAL
NO.CIRCUIT NORMAL
VOLTAGECONDITION
G021 Malfunction indicator lamp 0 – 1 V Ignition switch ON
10 – 14 V When engine running
2 Vehicle speed sensor Indicator
deflection
repeated
0 V and
4 – 6 VIgnition switch ON
Front left tire turned slowly with front
right tire locked
3 Radiator fan control relay 10 – 14 V Ignition switch ON and Engine coolant
temp. : 100°C (212°F) or lower
0 – 1 V Ignition switch ON and Engine coolant
temp. : 102.5°C (216.5°F) or higher
4 Blank––
5 Data link connector
(K line of ISO9141)10 – 14 V Ignition switch ON
6 Ignition switch 10 – 14 V Ignition switch ON
7 Data link connector (SUZUKI serial
data line)4 – 6 V Ignition switch ON
8 Blank––
9 Stop lamp switch 0 V Ignition switch ON
Stop lamp switch OFF
10 – 14 V Ignition switch ON
Stop lamp switch ON
10 Sensor ground––
11 Blank––
12 Immobilizer indicator lamp 0 – 1 V Ignition switch ON
10 – 14 V When engine running
13 Electric load signal (–)0 – 2 V Ignition switch ON
Blower fan turned OFF
10 – 14 V Ignition switch ON
Blower fan turned ON
14 A/C evaporator temp. sensor––
15 Blank––
16 Tachometer (if equipped) 0 – 1 V Ignition switch ON
ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-41
TERMINAL
NO.CIRCUIT NORMAL
VOLTAGECONDITION
C411 A/C compressor clutch 0 V Ignition switch ON
2–––
3–––
4–––
5 Power source 10 – 14 V Ignition switch ON
6 Power source 10 – 14 V Ignition switch ON
7 Power source for back-up 10 – 14V Anytime
8 Monitor output (Vehicle without immobi-
lizer indicator lamp)––
9 Radiator fan control relay 10 – 14 V Ignition switch ON and Engine
coolant temp. : 100°C (212°F)or
lower
0 – 1 V Ignition switch ON and Engine
coolant temp. : 102.5°C (216.5°F)
or higher
10 Main relay 10 – 14 V Ignition switch OFF
0.4 – 1.5 V Ignition switch ON
11 Ignition switch 10 – 14 V Ignition switch ON
12 Blank––
13–––
14 Diag. Switch terminal (Vehicle without
immobilizer indicator lamp)4 – 6 V Ignition switch ON
15 Test switch terminal (Vehicle without
immobilizer indicator lamp)4 – 6 V Ignition switch ON
16 A/C (input) signal 10 – 14 V Ignition switch ON
A/C switch OFF
0 – 2 V Ignition switch ON
A/C switch ON
17 Electric load signal (+) 0 V Ignition switch ON
Small light and rear defogger OFF
10 – 14 V Ignition switch ON
Small light and rear defogger OFF
18 Radiator fan control relay 10 – 14 V Ignition switch ON
Engine coolant temp. : 9.5°C or
lower (203°F)
0 – 1 V Ignition switch ON
Engine coolant temp. : 97.5°C
(208°F) or higher
19 Fuel pump relay 0 – 1 V For 2 seconds after ignition switch
ON
10 – 14 V After the above time
20 Engine start switch
(Engine start signal)6 – 12 V While engine cranking
0 V Other than above
ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-47
TABLE A-2 MALFUNCTION INDICATOR LAMP CIRCUIT CHECK - LAMP
REMAINS “ON” AFTER ENGINE STARTS
WIRING DIAGRAM / CIRCUIT DESCRIPTION
Refer to table A-1.
INSPECTION
3 MIL Circuit Check
1) Turn ignition switch OFF and disconnect
connectors from ECM.
2) Check for proper connection to ECM at ter-
minal G02-1 (Case of TYPE A. See NOTE)
or G02-9 (Case of TYPE B. See NOTE).
3) If OK, then using service wire, ground termi-
nal G02-1 (Case of TYPE A. See NOTE) or
G02-9 (Case of TYPE B. See NOTE) in con-
nector disconnected.
Does MIL turn on at ignition switch ON?Substitute a known-good
ECM and recheck.Bulb burned out or “PPL/
YEL” (Case of TYPE A.
See NOTE) or “PPL/
WHT” (Case of TYPE B.
See NOTE) wire circuit
open.
Test switch terminal cir-
cuit grounded (vehicle
without immobilizer indi-
cator lamp) Step Action Yes No
NOTE:
For TYPE A and TYPE B, refer to NOTE in “ECM VOLTAGE VALUES TABLE” for applicable model.
Step Action Yes No
1 Diagnostic Trouble Code (DTC) Check
1) Check DTC referring to DTC CHECK
section.
Is there any DTC(s)?Go to Step 2 of ENGINE DIAG.
FLOW TABLE.Go to Step 2.
2DTC Check
1) Start engine and recheck DTC while
engine running.
Is there any DTC(s)?Go to Step 3.
3 MIL Circuit Check
1) Turn OFF ignition switch.
2) Disconnect connectors from ECM.
Does MIL turn ON at ignition switch ON?“PPL/YEL” (Case of TYPE A.
See NOTE) or “PPL/WHT”
(Case of TYPE B. See NOTE)
wire circuit shorted to ground.Substitute a known-good
ECM and recheck.
6-48 ENGINE GENERAL INFORMATION AND DIAGNOSIS
TABLE A-3 MIL CHECK - MIL FLASHES AT IGNITION SWITCH ON (VEHICLE
WITHOUT IMMOBILIZER INDICATOR LAMP)
WIRING DIAGRAM / CIRCUIT DESCRIPTION
Refer to TABLE A-1.
INSPECTION
TABLE A-4 MIL CHECK - MIL DOES NOT FLASH OR JUST REMAINS ON EVEN
WITH GROUNDING DIAGNOSIS SWITCH TERMINAL (VEHICLE WITHOUT
IMMOBILIZER INDICATOR LAMP)
WIRING DIAGRAM / CIRCUIT DESCRIPTION
Refer to TABLE A-1.
INSPECTION
NOTE:
For TYPE A and TYPE B, refer to NOTE in “ECM VOLTAGE VALUES TABLE” for applicable model.
Step Action Yes No
1 MIL Flashing Pattern Check
1) Turn ignition switch ON.
Does lamp flashing pattern indicate diag-
nostic trouble code?Go to Step 2. Substitute a known-good ECM
and recheck.
2 Diag. Switch Circuit Check
Is diag. switch terminal connected to
ground via service wire?System is in good condi-
tion.“PPL/WHT” circuit for monitor
connector shorted to ground. If
circuit is OK substitute a known-
good ECM and recheck.
NOTE:
For TYPE A and TYPE B, refer to NOTE in “ECM VOLTAGE VALUES TABLE” for applicable model.
Step Action Yes No
1 MIL Circuit Check
1) Turn ignition switch OFF and disconnect connec-
tors from ECM.
Does MIL turn ON at ignition switch ON?“PPL/YEL” (Case of TYPE A.
See NOTE) or “PPL/WHT”
(Case of TYPE B. See NOTE)
circuit shorted to ground.Go to Step 2.
2 ECM/PCM Connection Check
1) Turn ignition switch OFF.
Is connector (C42-27 (Case of TYPE A. See NOTE)
or C41-14 (Case of TYPE B. See NOTE) connection)
connected to ECM/PCM properly?Go to Step 3. Poor connector connec-
tion.
3 Diag. Switch Terminal Circuit Check
1) Connect connectors to ECM.
2) Using service wire, ground C42-27 (Case of
TYPE A. See NOTE) or C41-14 (Case of TYPE
B. See NOTE) connection) terminal with connec-
tors connected to ECM.
3) Turn ignition switch ON.
Does MIL flash?“PPL/WHT” or “BLK” circuit in
monitor connector is open.Substitute a known-good
ECM and recheck.
ENGINE AND EMISSION CONTROL SYSTEM 6E1-1
6F1
6F2
6G
6H
6E1
7A
7A1
7B1
7C1
7D
7E
7F
8A
8B
8C
8D
8E
9
10
10A
10B
SECTION 6E1
ENGINE AND EMISSION CONTROL SYSTEM
CONTENTS
GENERAL DESCRIPTION ............................ 6E1-2
AIR INTAKE SYSTEM ............................... 6E1-5
FUEL DELIVERY SYSTEM ....................... 6E1-6
FUEL PUMP ........................................... 6E1-6
ELECTRONIC CONTROL SYSTEM .......... 6E1-7
ENGINE & EMISSION CONTROL
INPUT/OUTPUT TABLE ........................ 6E1-8
ECM INPUT/OUTPUT CIRCUIT
DIAGRAM............................................... 6E1-9
ECM TERMINAL ARRANGEMENT
TABLE .................................................. 6E1-13
ON-VEHICLE SERVICE .............................. 6E1-15
ACCELERATOR CABLE
ADJUSTMENT ..................................... 6E1-15
IDLE SPEED/IDLE AIR CONTROL
(IAC) DUTY INSPECTION ................... 6E1-15
IDLE MIXTURE INSPECTION /
ADJUSTMENT (VEHICLE WITHOUT
HEATED OXYGEN SENSOR) ............. 6E1-17
AIR INTAKE SYSTEM ............................. 6E1-18
THROTTLE BODY ............................... 6E1-18IDLE AIR CONTROL VALVE (IAC
VALVE) ................................................ 6E1-20
FUEL DELIVERY SYSTEM ..................... 6E1-21
FUEL PRESSURE INSPECTION ........ 6E1-21
FUEL PUMP WITH PRESSURE
REGULATOR ....................................... 6E1-22
FUEL INJECTOR ................................. 6E1-23
ELECTRONIC CONTROL SYSTEM ....... 6E1-27
ENGINE CONTROL MODULE
(ECM) ................................................... 6E1-27
MANIFOLD ABSOLUTE PRESSURE
SENSOR (MAP SENSOR)................... 6E1-27
THROTTLE POSITION SENSOR (TP
SENSOR) ............................................. 6E1-28
INTAKE AIR TEMPERATURE
SENSOR (IAT SENSOR) ..................... 6E1-29
ENGINE COOLANT TEMPERATURE
SENSOR (ECT SENSOR) ................... 6E1-30
HEATED OXYGEN SENSOR (HO2S-1
AND HO2S-2) ...................................... 6E1-31
CAMSHAFT POSITION SENSOR ....... 6E1-32 WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System :
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
Whether the following system (parts) are used in the particular vehicle or not depends on vehicle
specifications. Be sure to bear this in mind when performing service work.
EGR valve
Heated oxygen sensor(s) or CO adjusting resistor
Three way catalytic converter
Immobilizer indicator lamp
Knock sensor