2000 MITSUBISHI MONTERO heater
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DIESEL FUEL <4M4> -Troubleshooting13C-38
Item
No.Reference
page Code No.
or inspec-
tion proce-
dure No. Value to be determined
as normal Inspection
conditions Drive Con-
tents Check item
25GE actuatorTurn the GE
actuator to
ONDIgnition
switch: ON
DEngine
speed:
0 r/min orMakes an audible
soundCode
No.4813C-21
26Turn the GE
actuator to
OFF
0 r/min or
lower
DControl
sleeve posi-
tion sensor:
Normal
27Fuel cut solenoid
valveTurn the
solenoid
valve to ONDIgnition
switch: ON
DVehicle
speed:
0 km/hMakes an audible
sound––
28EGR solenoid
valve No.1Turn the
solenoid
valve to ONDIgnition
switch: ON
DVehicleMakes an audible
sound––
29Turn the
solenoid
valve to ONspeed:
0 km/h
30EGR solenoid
valve No.2Turn the
solenoid
valve from
OFF to ON or
from ON to
OFFDIgnition
switch: ON
DVehicle
speed:
0 km/hMakes an audible
sound––
33PTC heaterSwitch the
PTC heater
relay ON/
OFF.DIgnition
switch: ONVoltage on the ECU
terminal No.9: 0 - 1V––
34Middle position
of GE actuatorHold the
injection
governor in
its middle
position.DIgnition
switch: ONWhen the crankshaft
is turned clockwise
during the adjustment
of the injection timing,
the injection pipes
spray out fuel.Code
No.4813C-21
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Page 679 of 1839
ENGINE COOLING -General Information/
Service Specifications/Lubricant/Sealant14-2
GENERAL INFORMATION
The cooling system is designed to keep every part
of the engine at appropriate temperature in
whatever condition the engine may be operated.
The cooling method is of the water-cooled, pressure
forced circulation type in which the water pump
pressurizes coolant and circulates it throughout the
engine. If the coolant temperature exceeds the
prescribed temperature, the thermostat opens to
circulate the coolant through the radiator as well
so that the heat absorbed by the coolant may be
radiated into the air.The water pump is of the centrifugal type and is
driven by the drive belt from the crankshaft.
The radiator is the corrugated fin, down flow type.
ItemsSpecifications
RadiatorPerformance kJ/h6G7203,023
4D5, 4M4232,326
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
High pressure valve opening pressure of radiator cap kPa74 - 10364
Range of coolant antifreeze concentration of radiator %30 - 60-
ThermostatValve opening temper-6G788±
2.0-
ature of thermostat_
C4D582±
1.5-
4M476.5±
2.0-
Full-opening tempera-6G7100-
ture of thermostat_
C4D595-
4M490-
Valve lift mm6G710 or more-
4D5, 4M48.5 or more-
LUBRICANT
ItemApplicable modelAmount (including
condense tank) L
MITSUBISHI GENUINE COOLANT or equivalentVehicles without rear heater9.0
Vehicles with rear heater10.5
SEALANT
ItemsSpecified sealantRemarks
Cylinder block drain plug3M Nut Locking Part No. 4171 or equivalentDrying sealant
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Page 1573 of 1839
54A-3
ON-VEHICLE SERVICE 46......................
Room Lamp Delay-off Time Adjustment
Procedure 46...............................
REAR COMBINATION LAMP 47...........
SPECIAL TOOLS 47...........................
TROUBLESHOOTING 47.......................
REAR COMBINATION LAMP 47................
HIGH-MOUNTED STOP LAMP 48.........
COLUMN SWITCH 48....................
SPECIAL TOOLS 48...........................
COLUMN SWITCH 48..........................
HAZARD WARNING LAMP SWITCH 50....
SPECIAL TOOLS 50...........................
HAZARD WARNING LAMP SWITCH 50.........
HORN 51................................
CIGARETTE LIGHTER 51.................
ACCESSORY SOCKET 51................
RHEOSTAT 52...........................
CLOCK OR CENTER DISPLAY 53........
TROUBLESHOOTING 53.......................
CLOCK OR CENTER DISPLAY 67..............
RADIO/TAPE PLAYER 68.................
TROUBLESHOOTING 68.......................
RADIO AND CD AUTO CHANGER 81..........
FRONT SPEAKERS 82...................
REAR SPEAKERS 82.....................
ANTENNA83 ............................DEFOGGER 86...........................
TROUBLESHOOTING
ON-VEHICLE SERVICE 86.....................
Printed Heater Check 86.....................
Defogger Relay Continuity Check 86...........
DEFOGGER SWITCH 87.......................
SMART WIRING SYSTEM (SWS)
Refer to GROUP 54B ....................
RADIATOR (RADIATOR FAN MOTOR)
Refer to GROUP 14 ......................
AUTOMATIC TRANSMISSION
Refer to GROUP 23 ......................
ANTI-LOCK BRAKE SYSTEM (ABS)
Refer to GROUP 35B ....................
DOOR HANDLE LATCH (DOOR LOCK)
Refer to GROUP 42 ......................
DOOR GLASS-REGULATOR (POWER
WINDOWS)
Refer to GROUP 42 ......................
KEYLESS ENTRY SYSTEM
Refer to GROUP 42 ......................
WINDSHIELD WIPER/WASHER
Refer to GROUP 51 ......................
REAR WIPER/WASHER
Refer to GROUP 51 ......................
SRS AIRBAG Refer to GROUP 52B......
HEATER Refer to GROUP 55.............
AIR CONDITIONER Refer to GROUP 55...
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Page 1747 of 1839
HEATER, AIR
CONDITIONER AND
VENTILATION
Click on the applicable bookmark to selected the required model year.
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Page 1748 of 1839
55A-2
HEATER, AIR
CONDITIONER AND
VENTILATION
CONTENTS
SERVICE SPECIFICATIONS 3.................
LUBRICANTS 3..............................
TROUBLESHOOTING
TROUBLESHOOTING
ON-VEHICLE SERVICE 9.....................
Refrigerant Level Test through Performance Test 9.
Magnetic Clutch Test 10.........................
Receiver Drier Test 10..........................
Compressor Drive Belt Adjustment 10.............
Dual Pressure Switch Check 10..................
Charging 11...................................
Performance Test 15............................
Front Blower Relay and Rear Blower Relay
Continuity Check 18............................
Continuity Check of A/C Compressor Relay and
Condernser Fan Relay 18.......................
PTC Heater Relay Continuity Check 19...........
Idle-up Operation Check
Vacuum Actuator Check
Idle-up Solenoid Valve Check 21.................
Clean Air Filter Replacement Procedure 22........
FRONT A/C 23..............................
Air Conditioner Control Panel Assembly and
A/C Switch 23.................................
Heater Unit and Blower Assembly 26.............
Blower Motor and Resistor 29....................
Inside/Outside Air Changeover Damper Motor 30...
Automatic Compressor-ECU and
Air Thermo Sensor Assembly 31.................
REAR HEATER AND REAR COOLER 32.....
Rear A/C Switch, Front Rear Fan Switch 32.......
Rear A/C Control Unit 34........................
Rear Heater Unit 34............................
Rear Heater Unit and Rear Blower Assembly 37....
HEAT SWITCH 40...........................
COMPRESSOR 41...........................
CONDENSER ASSEMBLY AND
CONDENSER FAN 45........................
REFRIGERANT LINE 47.....................
ENGINE COOLANT TEMPERATURE SWITCH
51 ..........................................
IDLE-UP SYSTEM 53........................
DUCTS 54..................................
VENTILATION 56............................
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Page 1749 of 1839
HEATER, AIR CONDITIONER AND VENTILATION - Service Specifications/Lubricants55A-3
SERVICE SPECIFICATIONS
ItemStandard value
Idle speed r/minDiesel4D56750±100
(N or P range)4M41750±50
Idle-up speed r/min4D56925±25
(N or P range)4M41A/CWhen the
A/C is under
low or me-
dium load800±50
When the1,000±50
A/C is under
high load
Water temperature switch_CA/C cut-offON108
OFF11 5
Condenser fanOFF97
ON102
Resistor resistance (Front A/C)WBetween terminals 2 and 40.39±7%
Between terminals 1 and 21.49±7%
Between terminals 2 and 32.79±7%
Resistance of the rear air conditioner switch (temperature control switch) kW
Potentiometer for air mix damper kW
Resistor resistance [Rear heater (frontBetween terminals 1 and 64.9±7%
console)]WBetween terminals 1 and 31.25±7%
Resistor resistance [Rear heater (quarterBetween terminals 1 and 64.9±7%
trim), rear heater]WBetween terminals 1 and 31.25±7%
Idle-up solenoid valve resistanceW40
Air compressor air gap mm0.35 - 0.65
LUBRICANTS
ItemSpecified lubricantsQuantity
Compressor oil mLExcept for vehicles with rear coolerDENSO OIL 8120±20
Vehicles with rear coolerDENSO OIL 8140±20
Pipe connectionsDENSO OIL 8As required
Refrigerant gExcept for vehicles with rear coolerR134a (HFC-134a)500±20
Vehicles with rear coolerR134a (HFC-134a)780±20
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Page 1750 of 1839
HEATER, AIR CONDITIONER AND VENTILATION - Troubleshooting55A-4
TROUBLESHOOTING
Trouble symp-
tomProbable causeRemedyRefer-
ence
page
The air condi-Malfunction of fuseReplace the fuse.–
tioner does notMalfunction of harness or connectorRepair the harness or connector.–work.
Refrigerant leak or overfilling of refrigerantReplenish the refrigerant, repair the leak
or take out some of the refrigerant.–
A/C compressor relay is defective.Replace the A/C compressor relay.55A-18
The A/C compressor magnetic clutch is
defective.Replace the A/C compressor.55A-10
The dual pressure switch is defective.Replace the dual-pressure switch.55A-10
The A/C switch is defective.Replace the heater control assembly.55A-24
The blower switch is defective.Replace the heater control assembly.55A-24
The air thermo sensor is defective.Replace the automatic compressor-ECU
and the air thermo sensor assembly.55A-31
The automatic compressor-ECU is defec-
tive.Replace the automatic compressor-ECU
and the air thermo sensor assembly.55A-6
The engine-ECU is defective.Replace the engine-ECU.–
When the A/C
is operating,Refrigerant leakReplenish the refrigerant and repair the
leak.–
temperature
inside the pas-The dual pressure switch is defective.Replace the dual-pressure switch.55A-10inside the pas-
senger
The condenser fan relay is defective.Replace the condenser fan relay.55A-18compartment
doesn’t de-
A/C compressor relay is defective.Replace the A/C compressor relay.55A-18
crease (cool
air is not
emitted).The A/C compressor magnetic clutch is
defective.Replace the A/C compressor.55A-10
When the A/C
is operating,
temperature
inside the pas-
senger
compartment
doesn’t in-
crease (warm
air is not
emitted).Malfunction of the air thermo sensorReplace the automatic compressor-ECU
and the air thermo sensor assembly.55A-31
The blowerMalfunction of fuseReplace the fuse.–
motor does notMalfunction of harness or connectorRepair the harness or connector.–run.
The blower relay is defective.Replace the blower relay.55A-18
The blower motor is defective.Replace the blower motor.55A-29
The blower switch is defective.Replace the heater control assembly.55A-24
Malfunction of the resistorReplace the resistor.55A-29
The automatic compressor-ECU is defec-
tive.Replace the automatic compressor-ECU
and the air thermo sensor assembly.55A-6
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Page 1753 of 1839
HEATER, AIR CONDITIONER AND VENTILATION - Troubleshooting55A-7
TROUBLESHOOTING
Trouble symp-
tomProbable causesRemedyRefer-
ence
page
The rear cool-Malfunction of fuseReplace the fuse.–
er does notMalfunction of harness or connectorRepair the harness or connector.–operate.
Refrigerant leak or overfilling of refrigerantReplenish the refrigerant, repair the leak
or take out some of the refrigerant.–
Malfunction of the rear A/C switchReplace the rear A/C switch.55A-32
Malfunction of the front rear fan switchReplace the front rear fan switch.55A-33
Malfunction of the air thermo sensorReplace the air thermo sensor.55A-39
Malfunction of the rear blower relayReplace the rear blower relay.55A-18
The rear blower motor is defective.Replace the rear blower motor.55A-40
The rear cooler control unit is defective.Replace the rear cooler control unit.55A-34
When the rear
cooler is oper-
ating, temper-
ature inside
the passenger
compartment
does not de-
crease(cool air
is not emitted).Refrigerant leakReplenish the refrigerant and repair the
leak.–
When the rear
heater is oper-
ating, temper-
ature inside
the passenger
compartment
does not in-
crease(warm
air is not
emitted).Malfunction of the air thermo sensorReplace the air thermo sensor.55A-39
The blowerMalfunction of fuseReplace the fuse.–
motor does notMalfunction of harness or connectorRepair the harness or connector.–run.
Malfunction of the rear blower relayReplace the blower relay.55A-18
The rear blower motor is defective.Replace the blower motor.55A-40
Malfunction of the rear A/C switchReplace the rear A/C switch.55A-32
Malfunction of the front rear fan switchReplace the front rear fan switch.55A-33
Malfunction of the resistorReplace the resistor.55A-35
The rear cooler control unit is defective.Replace the rear cooler control unit.55A-34
The blowerMalfunction of fuseReplace the fuse.–
motor does notMalfunction of harness or connectorRepair the harness or connector.–stop running.
Malfunction of the rear A/C switchReplace the rear A/C switch.55A-32
Malfunction of the front rear fan switchReplace the front rear fan switch.55A-33
Malfunction of the resistorReplace the resistor.55A-35
The rear cooler control unit is defective.Replace the rear cooler control unit.55A-34
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