2000 LEXUS GS400 brake light

I01278
I01279
Battery Ignition
SwitchWarning Light
I04095
OFF
ON
I04096
± BODY ELECTRICALCOMBINATION METER
BE±99
2400 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
17. INSPECT LOW OIL PRESSURE SWITCH CONTINUITY
(a) Disconnect the connector from the switch.
(b) Check that continuity exists between terminal and ground
with the engine stopped.
(c) Check that no continuity exists between terminal and
ground with the engine running.
HINT:
Oil pressure should be over 24.5 kPa (0.25 kgf/cm
2, 3.55 psi).
If operation is not as specified, replace the switch.
18. INSPECT BRAKE WARNING LIGHT
(a) Disconnect the connector from the brake fluid warning
switch.
(b) Release the parking brake pedal.
(c) Connect the terminals on the wire harness side of the lev-
el warning switch connector.
(d) Start the engine, check that the warning light lights up.
If the warning light does not light up, test the bulb or wire har-
ness.
19. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
CONTINUITY
(a) Remove the reservoir tank cap and strainer.
(b) Disconnect the connector.
(c) Check that no continuity exists between the terminals with
the switch OFF (float up).
(d) Use siphon, etc. to take fluid out of the reservoir tank.
(e) Check that continuity exists between the terminals with
the switch ON (float down)
(f) Pour the fluid back in the reservoir tank.
If operation is not as specified, replace the switch.
20. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
CIRCUIT (See page DI±835)
21. INSPECT PARKING BRAKE SWITCH CONTINUITY
(a) Check that continuity exists between the terminal and
switch body with the switch ON (switch pin released).
(b) Check that no continuity exists between the terminal and
switch body with the switch OFF (switch pin pushed in).
If operation is not as specified, replace the switch or inspect
ground point.
22. INSPECT PARKING BRAKE SWITCH CIRCUIT
(See page DI±796)

± BRAKETROUBLESHOOTING
BR±3
2111 Author: Date:
2000 LEXUS GS300/GS400 (RM718U) Noise from brakes
1. Pad (Cracked or distorted)
2. Installation bolt (Loose)
3. Disc (Scored)
4. Pad support plate (Loose)
5. Sliding pin (Worn)
6. Pad (Dirty)
7. Pad (Glazed)
8. Tension or return spring (Faulty)
9. Anti±squeal shim (Damaged)
10.Shoe hold±down spring (Damaged)BR±15
BR±24
BR±15
BR±24
BR±18
BR±27
BR±18
BR±18
BR±15
BR±24
BR±15
BR±24
BR±33
BR±18
BR±27
BR±33
Noise from hydraulic brake booster
(Abnormal pump motor operation noise)Accumulator bracket clearance (Out or adjustment)BR±56
Brake warning light lights up*1
(Parking brake pedal released)
1. Brake fluid level
2. Hydraulic brake booster power supply system (Faulty)BR±38
Brake warning light lights up and brake warning buzzer sounds*2Hydraulic brake booster power supply system (Faulty)BR±38
ABS warning light lights up*31. Anti±lock brake system (Faulty)
2. Hydraulic brake booster power supply system (Faulty)
BR±38
*1, *3: The light may stay on for about 60 seconds after the engine has been started. It is normal if it goes
out after a while.
*
2, *3: Depressing the brake pedal repeatedly may turn on the warning light and buzzer. It is normal if the
light goes out and the buzzer stops sounding after a few seconds.
*
3: While ABS warning light is ON, both VSC warning light and VSC OFF indicator light come on.

F02847
Stop Light Switch
Push Rod
Pedal HeightBR0JB±07
F02849
Pedal Freeplay
± BRAKEBRAKE PEDAL
BR±9
2117 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
BRAKE PEDAL
ON±VEHICLE INSPECTION
1. CHECK PEDAL HEIGHT
Pedal height from asphalt sheet:
150.0 ± 160.0 mm (5.906 ± 6.299 in.)
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Remove the No. 1 under cover, end pad, No. 1 safety pad
and No. 7 heater to register duct (See page BO±88).
(b) Disconnect the connector from the stop light switch.
(c) Loosen the stop light switch lock nut and remove the stop
light switch.
(d) Loosen the push rod lock nut.
(e) Adjust the pedal height by turning the pedal push rod.
(f) Tighten the push rod lock nut.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(g) Install the stop light switch.
(h) Push in the brake pedal 5 ± 15 mm (0.20 ± 0.59 in.), turn
the stop light switch to lock the nut in the position where
the stop light goes off.
(i) Connect the connector to the stop light switch.
(j) After installation, push in the brake pedal 5 ± 15 mm (0.20
± 0.59 in.), check that stop light lights up.
(k) After adjusting the pedal height, check the pedal freeplay.
(l) Install the No. 7 heater to register duct, No. 1 safety pad,
end pad and No. 1 under cover.
3. CHECK PEDAL FREEPLAY
(a) Stop the engine and depress the brake pedal more than
40 times until there is no more pressure left in the booster.
(b) Push in the pedal by hand until the second point of resis-
tance begins to be felt, then measure the distance, as
shown.
Pedal freeplay: 0.2 ± 2.0 mm (0.008 ± 0.079 in.)
If incorrect, check the stop light switch clearance. If the clear-
ance is OK, then troubleshoot the brake system.
Stop light switch clearance:
0.5 ± 2.4 mm (0.020 ± 0.094 in.)
HINT:
The freeplay to the 1st point of resistance is due to the play be-
tween the clevis and pin. It is 0.2 ± 2.0 mm (0.008 ± 0.079 in.)
on the pedal.

P09958
MA01R±01
MA±6
± MAINTENANCEBRAKE
49 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
BRAKE
INSPECTION
1. INSPECT BRAKE LINE PIPES AND HOSES
HINT:
Check in a well lighted area. Check the entire circumference
and length of the brake hoses using a mirror as required. Turn
the front wheels fully right or left before checking the front brake.
(a) Check all brake lines and hoses for.

Damage

Wear

Deformation

Cracks

Corrosion

Leaks

Bends

Twists
(b) Check all clamps for tightness and connections for leak-
age.
(c) Check that the hoses and lines are clear of sharp edges,
moving parts and the exhaust system.
(d) Check that the lines install in grommets pass through the
center of the grommets.
2. INSPECT FRONT AND REAR BRAKE PADS AND
DISCS
(FRONT PADS: See page BR±16)
(REAR PADS: See page BR±25)
(FRONT DISCS: See page BR±21)
(REAR DISCS: See page BR±30)
3. INSPECT PARKING BRAKE LININGS AND DRUMS
(See page BR±35)
4. INSPECT OR CHANGE BRAKE FLUID
(See page BR±4)
Fluid: SAE J1703 or FMVSS No.116 DOT3

PP0O2±02
± PREPARATIONBODY ELECTRICAL
PP±93
145 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerEngine coolant temperature sender gauge, Engine oil level warn-
ing switch, Seat heater
SyphonBrake fluid level warning switch
Oil bathEngine oil level warning switch
Bulb (1.4 W)Defogger switch
Bulb (3.4 W)Fuel sender gauge, Engine coolant temperature receiver gauge,
Seat belt warning relay
Dry cell batteryFuel sender gauge, Power mirror
Heat lightSeat heater
Hexagon wrench (6 mm)Power seat
Torque wrench
Clip removerFor removing cowl louver
Masking tapeRear window defogger wire
Tin foilRear window defogger wire

SA0RM±01
F02337
HID Type Headlight:
Height Control Sensor LinkPS Gear
Assembly
Pressure Feed
and Return Tubes
Shock Absorber
Bracket
No.2 Lower Suspension Arm
Strut Bar Bracket
Brake Caliper
Stabilizer Bar Link No.1 Lower Suspension
Arm
Engine Under CoverDisc Clip

Gasket
5.4 (55, 48 in.´lbf)
59 (600, 44)
118 (1,200, 87)
: Specified torque

Non±reusable partN´m (kgf´cm, ft´lbf)
87 (890, 64)
172 (1,755, 127)

Cotter Pin55 (560, 43)
164 (1,690, 122)
162 (1,650, 119)
58 (590, 43)
152 (1,550, 112)
113 (1,150, 83)
35 (360, 26)
65 (660, 48)
Engine Under Cover
Rear RH
Engine Under Cover
Rear LH
157 (1,600, 116)
± SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM
SA±29
2029 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
FRONT LOWER SUSPENSION ARM
COMPONENTS

SA0RN±01
F02311
F02312
SST
F02317
F02318
SA±30
± SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM
2030 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. REMOVE ENGINE UNDER COVERS
3. REMOVE BRAKE CALIPER
(a) Remove the 2 bolts and caliper.
Torque: 118 N´m (1,200 kgf´cm, 87 ft´lbf)
(b) Support the brake caliper securely.
(c) Remove the disc.
4. DISCONNECT TIE ROD END
(a) Remove the clip and nut.
Torque: 87 N´m (890 kgf´cm, 64 ft´lbf)
(b) Using SST, disconnect the tie rod end from the steering
knuckle.
SST 09610±20012
5. HID TYPE HEADLIGHT:
DISCONNECT HEIGHT CONTROL SENSOR LINK
FROM SHOCK ABSORBER BRACKET
Remove the nut and disconnect the height control sensor link
from the shock absorber bracket.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
6. REMOVE STABILIZER BAR LINK
(a) Remove the bolt and nut, disconnect the stabilizer bar link
from the stabilizer bar.
Torque: 55 N´m (560 kgf´cm, 43 ft´lbf)
(b) Remove the nut and stabilizer bar link.
Torque: 113 N´m (1,150 kgf´cm, 83 ft´lbf)

SA0S5±03
F02394
Matchmarks
F03449
Matchmarks
SA±52
± SUSPENSION AND AXLEREAR DRIVE SHAFT
2052 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. REMOVE SUSPENSION MEMBER BRACE
Remove the 2 bolts and suspension member brace.
Torque: 50 N´m (510 kgf´cm, 37 ft´lbf)
3. REMOVE COTTER PIN, LOCK CAP AND LOCK NUT
(a) Remove the cotter pin and lock cap.
(b) With depressing the brake pedal, remove the nut.
Torque: 289 N´m (2,950 kgf´cm, 213 ft´lbf)
4. REMOVE DRIVE SHAFT
(a) Place matchmarks on the adjusting cam and lower sus-
pension arm.
(b) Remove the bolt and nut, disconnect the No.2 lower sus-
pension arm from the axle hub.
Torque: 110 N´m (1,120 kgf´cm, 81 ft´lbf)
(c) Remove the bolt and nut, disconnect the No.1 lower sus-
pension arm from the axle hub.
Torque: 75 N´m (765 kgf´cm, 55 ft´lbf)
(d) Place matchmarks on the drive shaft and side gear shaft.
NOTICE:
Do not punch to mark the matchmarks. Use paint etc.
(e) Using a 10 mm hexagon wrench, remove the 6 hexagon
bolts and 2 washers with depressing the brake pedal.
Torque: 83 N´m (850 kgf´cm, 61 ft´lbf)
HINT:
At the time of installation, apply a light coat of engine oil on the
threads of the bolts.
(f) Hold the inboard joint side of the drive shaft so that the
outboard joint side does not bend too much.