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MOTORCRAFT PART NUMBERS
Component 2.5L I4 engine 3.0L FFV V6
engine4.0L V6 engine
Air filter
elementFA-1658 FA-1658 FA-1658
Fuel filter FG-1002 FG-1002 FG-1002
Battery BXT-59 BXT-59 BXT-59
Oil filter FL-400S FL-400S FL-1A
PCV valve EV-227 EV-130 EV-225
Spark plugs* AWSF-32F** AGSF-22PP*** AGSF-22PP***
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** Two spark plugs per cylinder required (eight total).
*** If any spark plug needs to be removed for inspection, it must be
re-installed in the same cylinder. Cylinders No.1, 2 and 3 have a ªPGº
suffix. Cylinders No. 4, 5 and 6 have a ªPº suffix. If any spark plug needs
to be replaced, use only spark plugs with the service part number suffix
letters ªPPº as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Engine oil
(includes
filter change)Motorcraft SAE
5W-30 Super
Premium Motor
Oil2.5L I4 and 3.0L V6
engine4.3L
(4.5 quarts)
4.0L V6 engine 4.7L
(5.0 quarts)
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Power
steering fluidMotorcraft
MERCONtAT FAll Fill to range on
dipstick
Capacities and specifications
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Fluid Ford Part
NameApplication Capacity
Transmission
fluid
1Motorcraft
MERCONtAT F5-speed manual 2.65L
(2.8 quarts)2
Motorcraft
MERCONtV
AT F4x2 vehicles with
automatic and 2.5L
I4 engine9.4L
(9.9 quarts)3
4x2 vehicles with
automatic and 3.0L
or 4.0L V6 engine9.5L
(10.0 quarts)3
4x4 vehicles with
automatic9.8L
(10.3 quarts)3
Engine
coolant4Premium Engine
Coolant2.5L I4 engine with
manual
transmission10.0L
(10.5 quarts)
2.5L I4 engine with
automatic
transmission9.7L
(10.2 quarts)
3.0L V6 engine with
manual
transmission14.3L
(15.1 quarts)
3.0L V6 engine with
automatic
transmission14.0L
(14.8 quarts)
4.0L V6 engine with
manual
transmission13.0L
(13.7 quarts)
4.0L V6 engine with
automatic
transmission12.5L
(13.2 quarts)
Fuel tank N/A Regular cab (Short
wheel base)62.4L
(16.5 gallons)
Regular cab (Long
wheel base)75.7L
(20.0 gallons)
SuperCab 73.8L
(19.5 gallons)
Transfer
Case FluidMotorcraft
MERCONtAT F4x4 Vehicles 1.2L
(1.25 quarts)
Capacities and specifications
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Fluid Ford Part
NameApplication Capacity
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5Motorcraft SAE
80W-90
Premium Rear
Axle LubricantAll 2.4-2.5L
(5.0-5.3 pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L
(2.75 quarts)
1Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the Scheduled Maintenance Guide to determine
the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
4Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
5Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
Capacities and specifications
211
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LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Rear axleMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant
1
XY-80W90-QL WSP-M2C197-A
Brake fluid and
clutch fluid (if
equipped)High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door weather
stripsSilicone
LubricantF7AZ-19G208-BA ESR-M13P4-A
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Engine oilMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
and API
Certification
Mark
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseDOAZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESB-M1C159-A
Capacities and specifications
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ItemFord part
name or
equivalentFord part
numberFord
specification
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission).Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R44E, 5R44E
and 5R55E)Motorcraft
MERCONtV
AT F
2
XT-5-QM
MERCONtV
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
Capacities and specifications
213
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ENGINE DATA
Engine 2.5L I4 engine3.0L FFV V6
engine4.0L V6 engine
Cubic inches 153 182 245
Required fuel 87 octane 87 octane or
Ethanol (E 85)87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.07-1.17 mm
(0.042-.046
inch)1.07-1.17 mm
(0.042-.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.4:1 9.14:1 9.0:1
Engine2.3L I4
engine2.5L I4
engine3.0L V6
engine4.0L V6
engine
Cubic inches 138 153 182 245
Required
fuel87 octane 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug
gap1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition
systemEDIS EDIS EDIS EDIS
Compression
ratio9.7:1 9.4:1 9.14:1 9.0:1
Capacities and specifications
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VEHICLE DIMENSIONS
Vehicle
dimensionsRegular Cab
Short Wheel
Base (SWB) mm
(in)Regular Cab
Long Wheel
Base (LWB)
mm (in)Supercab mm
(in)
(1) Overall
length4 763 (187.5) 5 093 (200.5) 5 153 (202.9)
(2) Overall
width1 785 (70.3) 1 785 (70.3) 1 785 (70.3)
(3) Overall
height 4x2/4x41 575 (62.0) /
1 655 (65.2)1 586 (62.4) /
1 655 (65.2)1 585 (62.4) /
1 684 (66.3)
(4) Wheelbase 2 831 (111.4) 2 983 (117.4) 3 192 (125.7)
(5) Track -
Front1 486 (58.5) 1 486 (58.5) 1 485 (58.5)
(5) Track -
Rear1 455 (57.3) 1 455 (57.3) 1 455 (57.3)
2
5
3
Capacities and specifications
215
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1
4
1
4
Capacities and specifications
216