Page 44 of 259
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Sump
- Pre-tightening1
- Tightening0.8 ± 0.2 1.6 ± 0.2 1.6 ± 0.3
Timing belt guide roller
- Pre-tightening1.5
- Tightening3.7 ± 0.3 2.5 ± 0.2 4.3 ± 0.4
Timing guide roller
- Pre-tightening1.5
- Tightening2.5 ± 0.2 4.3 ± 0.4
Timing belt tensioner roller 2.1 ± 0.2 2.5 ± 0.2
RH engine mounting
- Pre-tightening1(4 screws)
- Tightening2 ± 0.2 (Ø 8)
- Tightening6.1 ± 0.6 2.7 ± 0.2 4.5±0.2 (Ø10)
ENGINE
41
Engines : 6FZ-RFN-RLZ-RHY-RHZ-4HX
Cylinder blockDiesel Petrol
6FZ RFN RJZ RHY RHZ 4HX
SPECIAL FEATURES : TIGHTENING TORQUES ( m.daN)
Page 45 of 259
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42 Camshaft bearing cover
- Tightening1 ± 0.1
- Pre-tightening0.5 ± 0.1 0.5 (Ø6)
- Tightening0.9 ± 0.1 1 ± 0.1 1±0.1(Ø10)
Exhaust manifold
- Pre-tightening1.5
- Tightening3.5 ± 0.3 2 ± 0.2 3 ± 0.3
Valve cover
- Pre-tightening0.5 0.5 ± 0.15
- Tightening1.1 ± 0.1 0.9 ± 0.1 0.8 ± 0.1 0.9 ± 0.1
Camshaft pulley hub 7.5 ± 0.7 4.3 ± 0.5
Hub pulley2 ± 0.2
Flywheel / Clutch
Flywheel
- Pre-tightening2 ± 0.2 1.5
- Tightening21° ± 3° 4.8 ± 0.5 4.7 ± 0.4
Clutch plate 2 ± 0.2 2 ± 0.2
Engines : 6FZ-RFN-RLZ-RHY-RHZ-4HX
Cylinder headDiesel Petrol
6FZ RFN RLZ RHY RHZ 4HX
SPECIAL FEATURES : TIGHTENING TORQUES ( m.daN)
Page 46 of 259
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43 Oil pump
- Pre-tightening0.7
- Tightening0.9 ± 0.1 1.3 ± 0.1 0.9 ± 0.1
Water / oil heat exhanger5.8 ± 0.5
Lubrication pipe
- Engine end3 ± 0.3
- Turbocompressor end2 ± 0.2
Injection circuit
Injector(Flange nut)
- Tightening3 ± 0.3 4 ± 0.3
- Angular tightening45°±5°
Union on injection rail2 ± 0.2
Injection pump0.5 ± 0.1 2.25 ±0.3
Union on injector 2 ± 0.2
Common rail fixing screw 0.9 ± 0.1 0.8 ± 0.1
Injection pump pulley5 ± 0.5
Union on injection pump 2.6 ± 0.3 2 ± .02
Cooling circuit
Water pump 1.4 ± 0.1 1.6 ± 0.3
Water inlet housing 0.9 ± 0.1 2 ± .02
Engines : 6FZ-RFN-RLZ-RHY-RHZ-4HX
Lubrication circuit Diesel Petrol
6FZ RFN RJZ RHY RHZ 4HX
SPECIAL FEATURES : TIGHTENING TORQUES ( m.daN)
Page 63 of 259
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60
AUXILIARY EQUIPMENT DRIVE BELT
Engines : all types Petrol and Diesel
TOOLS
Belt tension measuring instrument : 4122 - T
(C.TRONIC 105.5)
WARNING : If using tool 4099-T (C.TRONIC 105), refer to the correspondence table on page 59.
ESSENTIAL:
Before refitting the auxiliary equipment drive belt, check that:
1 / The roller(s) rotate freely(no play or stiffness).
2 /The belt is correctly engaged in the grooves of the various pulleys.
Page 72 of 259
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69 Petrol Diesel
EW ES DW
7 10 9 10 12
J4 J4D J4 TD ATED TED4
1.8i 16V 2.0i 16V 3.0i V6 2.0 HDi 2.2 HDi
Engine plate 6FZ RFN RLZ XFX RHY RHZ 4HX
CITROËN C5 X X X X X X X
See pages 70 to 73 74 to 79 80 to 84 85 to 90
CHECKING AND SETTING THE VALVE TIMING
Page 88 of 259
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85
TOOLS
[1] Belt tension measuring instrument: 4122-T
[2] Engine flywheel peg: (-).0188.X.
[3]Tension lever: (-).0188.Y.
[4]Belt compression spring: (-).0188.K.
[5]Camshaft pinion peg: (-).0188.M.
[6] Engine flywheel lock: (-).0188.F.
[7]Set of blocking plugs: (-).0188.T.
IMPERATIVE : Respect the safety and cleanliness recommendations
specific to high pressure diesel injection (HDi) engines.
Checking the setting of the valve timing.
- Turn the crankshaft(normal direction of rotation)and line up the black
markings on the chain (b) and (c)with the teeth marked (a) and (d)of the
camshaft drive pinions (40 turns max. of the camshaft).
CHECKING AND SETTING THE VALVE TIMING
Engine : 4HX
B1EP159D
Page 111 of 259
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108
CHECKING THE OIL PRESSURE
Engine type
Temperature (°C)
Pressure (Bars)
Rpm
Engine type
Temperature (°C)
Pressure (Bars)
Rpm6FZ RFN RLZ XFX
90°C
1.5 5 1.5 5 1.5 5 7 8
1000 3000 1000 3000 1000 3000 900 3000
Diesel engines 1.8i 16V
2.0 HDi 2.2 HDi2.0i 16V2.0 HPi3.0i V6 Petrol engines
Tools
Tool kit 4103-T
RHY RHZ 4HX
90°
242 424
1000 2000 1000 2000 1000 2000
ESSENTIAL : Respect the safety and cleanliness recommendations.
Page 112 of 259
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109
To be read together with the Petrol and Diesel correspondence tables
OIL FILTERS
PURFLUXLS 304
LS 880
SpecificationsDia. (mm)Height (mm)
LS 880 LS 3047689
6FZ RFN RLZ XFX RHY RHZ 4HX
XX X X XX
X