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Downloaded from www.Manualslib.com manuals search engine BRAKE SPECIFICATIONS
Braking circuit diagram
(a) Hydraulic circuit.
(b) Electrical circuit.
(1)Master cylinder in tandem.
(2) Braking servo.
(3) Brake caliper.
(4) Hub equipped with a bearing with an integral magnetic wheel
(48 pairs of poles).
(5) Wheel sensor.
(6) Brake fluid level sensor.
(7)Hydraulic block plus ECU.
(8) Stoplamp switch.
(9)Instrument panel.
(10) Diagnostic socket.
(11) Built-in systems interface (BSI).
B3GP02HP
BRAKES
226
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Downloaded from www.Manualslib.com manuals search engine BRAKE SPECIFICATIONS
(7) Hydraulic block
Elements
Electronic ABS MK.6047way connector.
ECU7 ITT - A Alone on the hydraulic block.
BASR MK.60 Changing only the ECU is prohibited.
2 way black connector.
Front wheel The sensors are inductive-type.
5 ITT - A 96 332 952 80 Mounted on the pivot.
sensor
Non-adjustable airgap :0.2 à 1.5 mm.
Tightening torque : 0.8 ± 0.2 m.daN
2way black connector.
Rear wheel The sensors are inductive-type.
sensor96 332 954 80 Mounted on the brake caliper support.
Non-adjustable airgap :0.15 à 1.6 mm.
Tightening torque : 0.8 ± 0.2 m.daN
Hub
4 SNRHub equipped with a bearing with an integral
bearing magnetic wheel (48pairs of poles).
ABS MK.60
Hydraulic 96 371 711 80 Installed on the front LH wheelarch.
block7 TEVES
BASK MK.604adjustment channels.
96 371 712 80 Ref. SupplierPart No.
Observations
B3FP12XC
BRAKES
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BRAKESBRAKE SPECIFICATIONS
Brake pedal carriage Front brake Rear brake
(15)Fixing on bodyshell1.8 ± 0.25
(16) Servo fixing 2.1 ± 0.1(12)Caliper fixing on pivot12± 1.8
(13)Yoke fixing on caliper3.1± 0.1(14) Rear caliper fixing on suspension arm 7 ± 0.7
Tightening torques (m.daN).
B3FP130CB3FP12YCB3FP12ZC
Page 232 of 259
Downloaded from www.Manualslib.com manuals search engine B3FP12JD
HANDBRAKE (Adjustment)
Adjustment
- Remove the rear ashtray from the handbrake console.
- (1) Nut for adjusting the tension of the handbrake
cables.
- Raise and support the vehicle with the front wheels
hanging free.
- Check the correct routing of the brake cables under the
vehicle.
- Apply and release the handbrake 10 times.
- Set the handbrake to the 5th notch.
- Tighten the nut (1) until the front brakes are applied.
- Pull the handbrake lever vigorously4 to 5 times.
- Set the handbrake to the 5th notch.
- Check that the front brakes are applied.
- With the handbrake released, check that the wheels
can be turned freely by hand.
- Lower the vehicle.
- Refit the rear ashtray to the handbrake console.
229BRAKES
Page 233 of 259
Downloaded from www.Manualslib.com manuals search engine B3FP139CB3FP13AC
BLEEDING AND FILLING THE BRAKING SYSTEM
Tools.
[1] Generic bleeding apparatus: "LURO" or similar.
[2] PROXIA station: 4165-T.
[3] LEXIA station: 4171-T.
Bleeding, filling.
Draining the brake fluid reservoir.
- Drain the brake fluid reservoir (1) to the maximum (if necessary, use a clean syringe).
- Disconnect the connector (3).
- Uncouple the pipe (2).
- Remove the reservoir (1) by separating the lugs «a»from the shaft (4).
- Empty the brake fluid reservoir(1).
- Clean the brake fluid reservoir (1).
Remove :
- The brake fluid reservoir (1).
- The shaft (4).
- Couple the pipe(2).
- Reconnect the connector(3).
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230
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BLEEDING AND FILLING THE BRAKING SYSTEM
Bleeding, filling (continued).
Filling the braking system.
WARNING : Use only those hydraulic fluids that are approved and recommended.
- Fill the brake fluid reservoir (1).
Bleeding the braking system.
WARNING: During the bleeding operation, take care to maintain the level of brake fluid in the reser-
voir and to top it up, using only brake fluid that is clean and clear.
Bleeding the primary circuit.
WARNING: The ABS should not be active during the bleeding operation.
- Front brake caliper: Bleed screw(5).
- Rear brake caliper: Bleed screw (6).
- Bleed each wheel cylinder, proceeding in the following order :
Front LH wheel.
Front RH wheel.
Rear LH wheel.
Rear RH wheel.BRAKES
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BRAKES
232
BLEEDING AND FILLING THE BRAKING SYSTEM
Bleeding, filling (continued).
With the bleeding apparatus
- Connect the bleeding apparatus [1] on the brake fluid reservoir (1).
- Adjust the apparatus pressure to 2 Bars.
For each circuit :
- Connect a transparent tube onto the bleed screw, submerge the other end of the tube in a clean container.
- Open the bleed screw, wait until the fluid is flowing out without air bubbles.
- Close the bleed screw.
- Remove the bleeding apparatus [1].
- Check the brake fluid level(Should be between «DANGER» level and«MAXI» level).
- Fill if necessary with the approved and recommended synthetic brake fluid.
Without the bleeding apparatus.
NOTE : Two operators are necessary.
For each circuit :
- Apply the brake pedal to place the circuit under pressure.
- Connect a transparent tube onto the bleed screw, submerge the other end of the tube in a clean container.
- Open the bleed screw, wait until the fluid is flowing out without air bubbles.
- Close the bleed screw.
- Remove the tool [1].
NOTE : Recommence the process a second time if that is necessary.
- Check the brake fluid level, (Should be between «DANGER»level and «MAXI»level).
- Fill if necessary with the approved and recommended synthetic brake fluid.
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BRAKES
BLEEDING AND FILLING THE BRAKING SYSTEM
Bleeding, filling (continued).
Bleeding the secondary circuit.
NOTE : The bleeding apparatus is connected on the brake reservoir.
- Use LEXIAorPROXIAdiagnostic tools.
Select the menu corresponding to the vehicle :
- ABS menu.
- ESP menu.
- Follow the instructions on the diagnostic tool.
- At the end of the bleeding process, check and top up, if necessary, the brake fluid level.
- Check that the brake pedal travel has not been lengthened, otherwise repeat the bleeding procedure.
- Remove the tools.
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