2000 CHRYSLER CARAVAN fuel

TEST TC-48ACONTINUED - REPAIRING - FUEL TEMPERATURE SENSOR SRC LOW EXCEEDED
FIG.1
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TEST TC-48ACONTINUED - REPAIRING - FUEL TEMPERATURE SENSOR SRC LOW EXCEEDED
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
TEST TC-48A KEY OFF.
CONTINUED FROM DISCONNECT THE
THE PREVIOUS FUEL INJECTION
PAGE. PUMP HARNESS
CONNECTOR.**
DOES THE DRB
WITH THE DRB, DISPLAY "FUEL YES REPLACE THE FUEL
ERASE AND THEN TEMPERATURE SENSOR INJECTION PUMP
READ CODES. HIGH EXCEEDED"? ASSEMBLY.*
NO
KEY OFF. USING AN OHMMETER, REPAIR THE FUEL
DISCONNECT THE ECM MEASURE THE FUEL IS THE RESISTANCE YES TEMPERATURE SENSOR
HARNESS TEMPERATURE SENSOR BELOW 5.0 OHMS? SIGNAL CIRCUIT FOR
CONNECTORS.** SIGNAL CIRCUIT TO A SHORT TO
GROUND. FIG.1 GROUND.*
NO
WITH AN OHMMETER FUEL INJECTION PUMP REPAIR THE FUEL
MEASURE THE HARNESS CONNECTOR IS THE RESISTANCE YES TEMPERATURE SENSOR
RESISTANCE BETWEEN CAVITIES 4 AND 7. BELOW 5.0 OHMS? SIGNAL CIRCUIT
THE... SHORTED TO THE
FIG.1 SENSOR GND CIRCUIT.*
NO
NOTE: BEFORE
REPLACING THE ECM, DID THE FUEL YES REPLACE THE ENGINE
PERFORM TEST NTC-3A INJECTION PUMP CONTROL MODULE.*
TO CHECK INTERNAL PASS TEST NTC-3A?
FUEL PUMP CIRCUITRY.
NO
REPLACE THE FUEL
INJECTION PUMP
ASSEMBLY.*
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TEST TC-74ACONTINUED - REPAIRING - EMERGENCY STOP PLAUSIBILITY IN AFTER-RUN
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
TEST TC-74A KEY OFF.
CONTINUED FROM DISCONNECT THE REMOVE THE DIESEL
THE PREVIOUS FUEL PUMP AND ECM POWER RELAY.**
PAGE. HARNESS
CONNECTORS.**
WITH A JUMPER WIRE, KEY ON. USING A REPAIR THE FUEL
CONNECT DIESEL POWER VOLTMETER, MEASURE IS THE VOLTAGE YES SHUTDOWN SOLENOID
RELAY CONN. CAVITIES THE FUEL SHUTDOWN ABOVE 1.0 VOLT? CONTROL CIRCUIT
30 AND 87 (IN PDC). SOL CONTROL CKT. FOR A SHORT TO
FIG.1 FIG.2 VOLTAGE.*
NO
RECONNECT THE
ENGINE CONTROL KEY ON. USING DRB
MODULE HARNESS ACTUATE THE "FUEL
CONNECTORS. SHUT-OFF SOL."
WITH THE DRB FUEL PUMP HARNESS DOES VOLTMETER
ACTUATING THE CONNECTOR CAVITY 6. CHANGE FROM YES REPLACE FUEL PUMP
SOLENOID, USE A BATTERY VOLTAGE TO ASSEMBLY.*
VOLTMETER TO BELOW 1.0 VOLT?
PROBE... FIG.2
NO
NOTE: BEFORE
REPLACING ECM, DID THE FUEL YES REPLACE THE ENGINE
PERFORM TEST NTC-3A INJECTION PUMP CONTROL MODULE.*
TO CHECK INTERNAL PASS TEST NTC-3A?
FUEL PUMP CIRCUITRY.
NO
REPLACE THE FUEL
INJECTION PUMP
ASSEMBLY.*
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TEST TC-75ACONTINUED - REPAIRING - REDUNDANT EMERGENCY STOP POWERSTAGE
DEFECTIVE
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
TEST TC-75A KEY OFF.
CONTINUED FROM DISCONNECT THE
THE PREVIOUS FUEL PUMP AND ECM
PAGE. HARNESS
CONNECTORS.**
MEASURE THE
USE AN OHMMETER IN RESISTANCE OF THE IS THE RESISTANCE NO REPAIR OPEN FUEL
THE FOLLOWING FUEL SHUTDOWN BELOW 5.0 OHMS? SHUTDOWN SOLENOID
STEPS. SOLENOID CONTROL CONTROL CIRCUIT.*
CIRCUIT. FIG.1
YES
MEASURE THEREPAIR THE FUEL
RESISTANCE OF THE IS THE RESISTANCE YES SHUTDOWN SOLENOID
FUEL SHUTDOWN SOL. BELOW 5.0 OHMS? CIRCUIT FOR A
CONTROL CIRCUIT TO SHORT TO GROUND.*
GROUND. FIG.2
NO
RECONNECT THE
ENGINE CONTROL KEY ON. USING DRB
MODULE HARNESS ACTUATE THE "FUEL
CONNECTORS. SHUT-OFF SOL."
WITH THE DRB FUEL PUMP HARNESS DOES VOLTMETER
ACTUATING THE CONNECTOR CAVITY 6. CHANGE FROM YES REPLACE FUEL PUMP
SOLENOID, USE A BATTERY VOLTAGE TO ASSEMBLY.*
VOLTMETER TO BELOW 1.0 VOLT?
PROBE... FIG.2
NO
NOTE: BEFORE
REPLACING ECM, DID FUEL INJECTION YES REPLACE THE ENGINE
PERFORM TEST NTC-3A PUMP PASS TEST CONTROL MODULE.*
TO CHECK INTERNAL NTC-3A?
FUEL PUMP CIRCUITRY.
NO
REPLACE THE FUEL
INJECTION PUMP
ASSEMBLY.*
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TEST TC-79ACONTINUED - REPAIRING - SOLENOID VALVE CONTROLLER OPEN CIRCUIT
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
TEST TC-79A KEY OFF.
CONTINUED FROM DISCONNECT THE
THE PREVIOUS FUEL PUMP ASSEMBLY
PAGE. HARNESS
CONNECTOR.**
KEY ON. MEASURE FUEL
USE A VOLTMETER IN PUMP HARNESS IS THE VOLTAGE YES REPAIR THE OPEN
THE FOLLOWING CONNECTOR CAVITY 10. BELOW 10.5 VOLTS? DIESEL POWER RELAY
STEP.OUTPUT CIRCUIT*
FIG.1
NO
TURN IGNITION OFF. USING AN OHMMETER, REPAIR THE FUEL
DISCONNECT THE ECM MEASURE THE FUEL IS THE RESISTANCE YES TIMING SOLENOID
HARNESS TIMING SOLENOID BELOW 5.0 OHMS? CONTROL CIRCUIT
CONNECTORS.** CONTROL CIRCUIT TO FOR A SHORT TO
GROUND. FIG.1 GROUND.*
NO
MEASURE THE FUEL REPAIR THE OPEN
USE AN OHMMETER IN TIMING SOLENOID IS THE RESISTANCE YES FUEL TIMING
THE FOLLOWING CONTROL CKT BETWEEN ABOVE 5.0 OHMS? SOLENOID CONTROL
STEPS. THE ECM AND THE FUEL CIRCUIT.*
PUMP ASSEMBLY. FIG.2
NO
MEASURE THE PUMP CONNECTOR (PUMP
RESISTANCE OF THE SIDE) BETWEEN IS THE RESISTANCE NO REPLACE THE FUEL
FUEL TIMING CAVITIES 5 AND 10. BETWEEN 12.0 AND INJECTION PUMP
SOLENOID AT THE 20.0 OHMS? ASSEMBLY.*
INJECTION... FIG.3
YES
NOTE: BEFORE
REPLACING THE ECM, DID THE FUEL YES REPLACE THE ENGINE
PERFORM TEST NTC-3A INJECTION PUMP CONTROL MODULE.*
TO CHECK INTERNAL PASS TEST NTC-3A?
FUEL PUMP CIRCUITRY.
NO
REPLACE THE FUEL
INJECTION PUMP
ASSEMBLY.*
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TEST TC-80ACONTINUED - REPAIRING - SOLENOID VALVE CONTROLLER SHORT CIRCUIT
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
KEY OFF. KEY ON. ERASE CODES.
TEST TC-80A DISCONNECT THE DOES THE DRB DISPLAY YES REPLACE THE FUEL
CONTINUED FROM FUEL PUMP ASSEMBLY "FUEL TIMING PUMP ASSEMBLY.*
PREVIOUS PAGE. CONNECTOR.** SOLENOID CONTROLLER
OPEN CIRCUIT"?
NO
KEY OFF.
DISCONNECT THE ECM REMOVE THE DIESEL
HARNESS POWER RELAY.
CONNECTORS.**
WITH A JUMPER WIRE, KEY ON. USING A REPAIR THE FUEL
CONNECT DIESEL POWER VOLTMETER MEASURE IS THE VOLTAGE YES TIMING SOLENOID
RELAY CONN. CAVITIES THE FUEL TIMING ABOVE 1.0 VOLTS? CONTROL CIRCUIT
30 AND 87 (IN PDC). SOLENOID CONTROL FOR A SHORT TO
FIG.1 CKT. FIG.2 VOLTAGE.*
NO
NOTE: BEFORE
REPLACING THE ECM, DID THE FUEL YES REPLACE THE ENGINE
PERFORM TEST NTC-3A INJECTION PUMP CONTROL MODULE.*
TO CHECK INTERNAL PASS TEST NTC-3A?
FUEL PUMP CIRCUITRY.
NO
REPLACE THE FUEL
INJECTION PUMP
ASSEMBLY.*
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TEST TC-85ACONTINUED - REPAIRING - TIMING GOVERNING NEGATIVE GOVERNOR DEVIATION
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
NOTE: THIS CODE REPAIR OTHER CODES
TEST TC-85A WILL SET DUE TO ARE ANY OTHER YES FIRST. CLEAR THIS
CONTINUED FROM NOISE ON THE CODES SET? CODE AND REPEAT
PREVIOUS PAGE. NEEDLE MOVEMENT DIAGNOSIS.*
SENSOR CIRCUIT.
NO
TEST DRIVE
REPLACE THE FUEL VEHICLE. USING THE DOES THE DRB YES REPLACE THE ENGINE
INJECTION PUMP DRB, DISPLAY DISPLAY THIS CODE? CONTROL MODULE.*
ASSEMBLY. CODES.
NO
TEST COMPLETED.*
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TEST TC-86ACONTINUED - REPAIRING - TIMING GOVERNING POSITIVE GOVERNOR DEVIATION
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
NOTE: THIS CODE
TEST TC-86A WILL SET DUE TO
CONTINUED FROM LOW FUEL VOLUME TO
PREVIOUS PAGE. THE INJECTION
PUMP.
CHECK THE FUEL WERE ANY PROBLEMS YES REPAIR AS
SYSTEM FOR FOUND? NECESSARY.*
RESTRICTIONS.
NO
TEST DRIVE THE
REPLACE THE FUEL VEHICLE. USING THE DOES THE DRB NO
INJECTION PUMP DRB, DISPLAY DISPLAY THIS CODE? TEST COMPLETED.*
ASSEMBLY.* CODES.
YES
NOTE: BEFORE
REPLACING THE ECM, DID THE FUEL YES REPLACE THE ENGINE
PERFORM TEST NTC-3A INJECTION PUMP CONTROL MODULE.*
TO CHECK INTERNAL PASS TEST NTC-3A?
FUEL PUMP CIRCUITRY.
NO
REPLACE THE FUEL
INJECTION PUMP
ASSEMBLY.*
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