cover -A- are fitted in gearbox cover -
B- (arrows).
‒ Fit spring -C-.
‒ Apply thin coat of sealant AMV 188
001 02 to sealing surfaces.
‒ Fit cover with Torsen differential -A-
on gearbox cover -B-. ‒ → Fit rear input shaft ball bearing
circlip (arrow).
‒ Push the ball bearing onto the input
shaft.
‒ Installation position: closed
side of ball cage faces
towards gearbox housing ‒ → Press in ball bearing:
‒ Push thrust pad -A- of pressing-in
tool onto input shaft.
‒ Position pressing-in tool behind
splines for clutch plate.
‒ Screw in the bolts -B- until they make contact.
‒ The bolts bear against the
indentations in thrust pad -A-. ‒ Press in ball bearing onto its seat by
alternately tightening the bolts (1/2
turn at a time). ‒ → Now fit the front circlip -D- for the Page 10 of 115-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141337.xml?xsl=2
input shaft ball bearing.
‒ Then fit dished washer -C-.
‒ Installation position: convex
side towards guide sleeve -B- Notes:
◆ Before fitting guide sleeve, cover
input shaft splines with a shrink-fit
hose to protect oil seal.
◆ Installing oil seal in guide sleeve =>
Page 30-32. ‒ → Fit guide sleeve -B- for release
bearing.
‒ Fit clutch release lever -A- and
release bearing. Page 11 of 115-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141337.xml?xsl=2