Page 21 of 381

1 - 9
INSTRUMENT AND CONTROL FUNCTIONS
1 1
2 2
4 4
5 53 3
1. Pass switch “PASS”
2. Lights switch
3. Dimmer switch
4. Turn signal switch
5. Horn switch “ ”
EAU00118
Handlebar switches
EAU00120
Pass switch “PASS”
Press the switch to operate the passing
light.
EAU00134
Lights switch
Turning the lights switch to “ ”,
turns on the auxiliary light, meter lights
and taillight. Turning the lights switch to
“ ”, turns the headlight on also.
EAU00121
Dimmer switch
Turn the switch to “ ” for the high
beam and to “ ” for the low beam.
EAU00127
Turn signal switch
To signal a right-hand turn, push the
switch to “ ”. To signal a left-hand
turn, push the switch to “ ”. Once
the switch is released it will return to the
center position. To cancel the signal,
push the switch in after it has returned
to the center position.
EAU00129
Horn switch “ ”
Press the switch to sound the horn.
1 1
2 2
1. Engine stop switch
2. Start switch “ ”
EAU00138
Engine stop switch
The engine stop switch is a safety de-
vice for use in an emergency such as
when the motorcycle overturns or if
trouble occurs in the throttle system.
Turn the switch to “ ” to start the en-
gine. In case of emergency, turn the
switch to “ ” to stop the engine.
EAU00143
Start switch “ ”
The starter motor cranks the engine
when pushing the start switch.
EC000005
CAUTION:
See starting instructions prior to
starting the engine.
a a1 1
2
2
1. Lever position adjusting dial
2. Arrow mark
a. Lever distance
EAU00153
Clutch lever
The clutch lever is located on the left
handlebar. It is equipped with a clutch
lever adjusting dial and a clutch switch,
which is integrated into the ignition cir-
cuit cut-off system. (Refer to the engine
starting procedures for a description of
this system.) To disengage the clutch,
pull the clutch lever toward the handle-
bar. To engage the clutch, release the
lever. The lever should be pulled rapid-
ly and released slowly for smooth
clutch operation. To adjust the distance between the
clutch lever and the handlebar grip,
turn the clutch adjusting dial while
pushing the lever forward. Make sure
the setting on the clutch lever adjusting
dial is aligned with the arrow mark.
Page 53 of 381

ELECTRICAL SPECIFICATIONSSPEC
2 - 15
ELECTRICAL SPECIFICATIONS
Item Standard Limit
System voltage12 V ----
Ignition system
Ignition system type C.D.I. ----
Ignition timing 5˚ BTDC at 1,100 r/min ----
Advanced timing 55˚ BTDC at 5,000 r/min ----
Advancer type Throttle position sensor and electrical ----
Pickup coil resistance/color 421 ~ 569 W / Gy–B ----
C.D.I. unit model (manufacturer) F8T19371 (MITSUBISHI) ----
Ignition coils
Model (manufacturer) F6T549 (MITSUBISHI) ----
Minimum ignition spark gap 6 mm (0.24 in) ----
Primary coil resistance 0.16 ~ 0.21 W ----
Secondary coil resistance 5.0 ~ 6.8 kW ----
Throttle position sensor standard
resistance4 ~ 6 kW----
Charging system
System type AC magneto ----
Model (manufacturer) F4T254 (MITSUBISHI) ----
Nominal output 14 V / 22.5 A at 5,000 r/min ----
Stator coil resistance 0.38 ~ 0.46 W at 20˚C (68˚F) ----
Rectifier/regulator
Regulator type Semiconductor-short circuit ----
Model SH650D-11 (SHINDENGEN) ----
No-load regulated voltage 14.1 ~ 14.9 V ----
Capacity 18 A ----
Withstand voltage 200 V ----
Battery
Battery type GT9B-4 ----
Battery voltage/capacity 12V / 8AH ----
Headlight typeHalogen bulb
Indicator light type ´ quantityLED ´ 5
Bulbs (voltage/wattage ´ quantity)
Headlight R. 12 V 60 W ´ 1 / L. 12 V 51 W ´ 1 ----
Auxiliary light 12 V 5 W ´ 2 ----
Tail/brake light 12 V 5 W / 21 W ´ 1 ----
Front turn signal light 12 V 21 W ´ 2 ----
Rear turn signal light 12 V 21 W ´ 2 ----
Meter light 12 V 1.4 W ´ 2 ----
Page 54 of 381

ELECTRICAL SPECIFICATIONSSPEC
2 - 16
Electric starting system
System type Constant mesh ----
Starter motor
Model (manufacturer) SM-14 (MITSUBA) ----
Power output 0.6 kW ----
Armature coil resistance 0.0015 ~ 0.0025 W----
Brushes
Overall length 10 mm (0.40 in) 3.5 mm
(0.14 in)
Spring force 7.16 ~ 9.52 N
(730 ~ 971 gf, 25.8 ~ 34.3 oz)----
Commutator resistance 0.025 ~ 0.035 W----
Commutator diameter 28 mm (1.10 in) 27 mm
(1.06 in)
Mica undercut 0.7 mm (0.03 in) ----
Starter relay
Model (manufacturer) MS5F-631 (JIDECO) ----
Amperage 180 A ----
Coil resistance 4.18 ~ 4.62 W ----
Horn
Horn type Plain ----
Model (manufacturer) ´ quantity YF-12 (NIKKO) ´ 1 ----
Max. amperage 3 A ----
Turn signal relay
Relay type Full-transistor ----
Model (manufacturer) FE246BH (DENSO) ----
Self-cancelling device built-in No ----
Turn signal blinking frequency 75 ~ 95 cycles/min. ----
Wattage 21 W ´ 2 + 3.4 W ----
Oil level switch model (manufac-
turer)071380-0480 (DENSO) ----
Fuel pump relay model (manufac-
turer)G8R-30Y-J (OMRON) ----
Thermo switch model (manufac-
turer)5EB (NIPPON THERMOSTAT) ----
Fuses (amperage ´ quantity)
Main fuse 30 A ´ 1 ----
Headlight fuse 20 A ´ 1 ----
Signaling system fuse 20 A ´ 1 ----
EFI fuse 20 A ´ 1 ----
ECU fuse 7.5 A ´ 1 ----
Radiator fan fuse 7.5 A ´ 1 ----
Backup fuse (odometer) 7.5 A ´ 1 ---- Item Standard Limit
Page 64 of 381
2 - 26
SPEC
CABLE ROUTING
1Front turn signal coupler
2Auxiliary light lead
3Headlight lead
4Throttle cable
5Left handlebar switch lead
6Clutch hose
7Front brake hose
8Right handlebar switch lead
9Main switch lead
CABLE ROUTING
Page 68 of 381
2 - 30
SPEC
1Ignition coil
2Throttle position sensor coupler
3Camshaft sensor
4Injector 1 coupler
5Starter motor
6Fuel tank overflow hose
7Fuel pump coupler
8Rectifier/regurator
9Battery
0Turn signal relayAECU
BFuse box
CFall detection switch
DStarter relay
EMain relay
FThrottle stop screw cable
GFuel tank breather hose
HAir filter case breather hose
IIntake air temperature sensor coupler
JInjector 2 sub-lead
CABLE ROUTING
Page 69 of 381
2 - 31
SPEC
KPickup coil lead
LStator coil lead
MSpeed sensor lead
NSidestand switch lead
OOil level switch lead
PCoolant reservoir breather hose
QWire harness
RWire harness lead (to fall detection
switch coupler)
SWire harness lead (to fuse box)
TStarter motor leadUNeutral switch lead
VGround lead
WCoolant temperature sensor coupler
XThrottle cable
Route the wire harness in front of the ignition coils.
õBe sure that there is no slack in the tail/brake light lead
and rear turn signal leads below the rear fender panel.
‚Align the portions of the wire harness, ground lead and
starter motor lead marked with white tape with the lead
holder.
CABLE ROUTING
Page 75 of 381
3 - 6
CHK
ADJ
EB302020
COWLINGS
Order Job/Part Q’ty Remarks
Removing the front cowling
Remove the parts in the order listed.
1 Bottom cowling 1
2 Rear view mirror 2
3 Front turn signal coupler 2 Disconnect.
4 Front cowling 1
5 Windshield 1
6 Front turn signal 2
For installation, reverse the removal
procedure.
COWLINGS
Page 76 of 381
3 - 7
CHK
ADJ
Order Job/Part Q’ty Remarks
Removing the rear cowling
Remove the parts in the order listed.
1 Rear fender 1
2 Rear fender panel 1
3 Tail/brake light connector 2 Disconnect.
4 Rear turn signal connector 4 Disconnect.
5 Rear cowling 1
For installation, reverse the removal
procedure.
COWLINGS