8 - 24
–+ELECCOOLING SYSTEM
EB807000
COOLING SYSTEM
CIRCUIT DIAGRAM
B
(BLACK) (DARK GRAY)
(BLACK)B
L
B
L
K
WWW
86
7RR
Br
BBRR
L/W BrL/W
RR
R
B
B
BBB
B
R
WWW(BLACK)
L/W
B
R/B
R/L
G/B
R/L
L/W
B (BLUE)
Gy
Gy/B
B
B(BLUE)
Gy
B
Br
G
L/R
B
Br
G L/R
B
Br/W
Br
B
B
B
B
L/WBr
R/W
G/Y R/W
B/WB/L(GRAY)
(BROWN)
h
Br
YB
BBr
Y (BROWN) (BROWN)
R/YLBr/WP
B(BLUE) (BLUE)(BLACK) (BLACK)
Br
BBR/WR/B
Y
P
ON OFF
R
RL/R
LBr/L
B
R/L
G/W(BLACK)
R/L R/BR/G L/R(GREEN)
(BLACK) (BLACK)(BLACK)(BLACK)
O Gy
B
Br/G
B Br
L/G W/G
Y/G
BYL
B
B
G
Ch Dg
BL/W
L/R
R/BB/Y
L/YSb
R/L R/B
Br/WB1G/W B/L
L/Y
W
B/L
W/B L/YB/L
W/YL/Y
L/Y
Br L
R
Br/LR
Br/L
L/W
L/Y
Br
L/W
L/Y L/B
L L/R
B L/Y
L/R LB B BB
W
WW
W
WW
B
BB
B
B B1
B
BB
B
B
B/YL/Y
B/YL/Y
R/Y
L P
B Br/WDg
ChB/YYG
L/Y
Ch
B/YDg
G
L/YY
B
R
G
B/L
YLWBYPBL
GBB/W
(BLACK)YB
BCh
(BLACK)BDg
B
(GRAY)(BLACK)
(BLACK)
(BLACK) (GRAY)
(GRAY)
(GRAY)
(GRAY) (GRAY)B/W B/L
B/L B/L
W/LP/B Y/L
R
B
PASS
(BLACK)
(BLACK)ChB
(BLACK)DgB
N
B(BLACK)B
(BLACK) (BLACK)
O/G B(BLACK) (BLACK)
L
R/L G/B
M
R/L L/B
N
R/LR/L O/B
OY
Y/R C YG/R C GBr/R C BrGy/R C Gy
R R/LRRRRY
P
RG G(BROWN)
Q
RBr Br
Gy(DARK GRAY)R(GRAY)
R
R/YLg/Y
R/Y Lg/Y R/WB/L
R/Y
R
Y/L
B
L/R
YL/R
Gy/B
Gy
G/WB1
W/Y
W1
L/R B/L
YLW/B
Y/L W/L
P/W P/LR/Y
Br/W R/W
Lg/YL/W B/W
R/L
R/B L/WW G
Lg
L/R L/BSb
B/Y B B/R L/Y
RBR
R/G
4
BL/Y
BB
Br/L
BrBrL
B
B
BR/GB1
B
Y
B
R/WR/B
R/GR/BL/RR/L
Br
G/WR/L
L/YW/BB/L
GyGy/B
R/L
L/R
L/W
B/LL
B
Br/W
Br
Y
LPWP
B2
B2
R PB
(BLACK)
B3
B3W2
Y/G L/GBr/G Br/R
Gy/R
BrBrO/B
G/Y L/B G/B G/R
Y/R
W/G Y/B R/B
O/B
R/L
L/B
GyO
O Lg/R
B
B
B
BB Gy
Gy/G Gy/G Gy/G
O/G O/GO/G
Gy GyGy/G
Br/G
W/G
Y/G
L/G
Br
WW/YB/L
L/Y
Lg/RG/Y W/YL/R
Y/B
L/YBSb
Sb
R/GG/WWYChL
W
BrP
P G Y Ch Dg B
Dg
B
BBBB
B
Dg
ChBr
LR/Y
L/Y B/Y
Br/LBr/LBr/L
BrR/YR/W
Gy/BB3
R/B
G/B
L/B
O/B
Gy/R
Lg/RY/R
G/R
Br/R
R/W
R/Y
Lg/Y
W1
W2
(BLACK)
(BLACK)
(BLACK)
(BLACK) (GRAY)
B
L
B
B/L
Br/W
B/LG/W
S
T
U
V W J
Z
R/G
B L/Y
W/YG/Y W Y/B
Br
G/WLg/R Lg Y
ChDg
L
gf f e dc b a` ] \[ FE DC
I
G
H
X
j k
l
m
n
op
i w v u
t s
r qBA@Br9 5 3 2
1
Œ
£¢ ¤
¥
¦xy
(BLACK)
Y
L/W
Y/B
G/Y
Y/L
W/L
P/BR
B3 W/B
B/L
L
Y
P/W
P/L
Br
G/W
B/W
W/Y
Br
B2
|
~
z } {
L/Y
A
A
A
A
AA
AAAA
A C
A
A
A
A A
A
P/LP/W
BB/L BB/L
DL DL
C
W/LP/B
WIRE HARNESS SUB LEAD
B/L B/L
BB
R/L R/L L
R/L R/L L
LRR
LR
R(GRAY)
(GRAY)
WIRE HARNESS SUB LEADY/R
Br/RP/W
G/R Gy/R P/L
WYBr
PG
Gy(BLACK)
(BLACK)
WIRE HARNESS SUB LEAD HEADLIGHT AND METER SUB-WIRE HARNESS
(BLACK)
(BLACK)
WIRE HARNESS
Y W/Y G/WG/W
R/G L G/Y Dg
Br
GY
G L/YW/Y
L/Y BBr
B W Y/B Lg Lg/RCh L/R
L/R
G/Y
R/GDg
L
Lg/R
Lg
W
Y/B ChA
BC
D
D R/L D R/L D R/L D
R
B1
Br/G
W/G
Y/G
L/G
Br
BB
B2
Gy
1Main switch
5Battery
6Main fuse
¤Radiator fan motor fuse
¥Thermo switch
¦Radiator fan motor
8 - 28
–+ELECELECTRONIC FUEL INJECTION SYSTEM
ELECTRONIC FUEL INJECTION SYSTEM
CIRCUIT DIAGRAM
B
(BLACK) (DARK GRAY)
(BLACK)B
L
B
L
K
WWW
86
7RR
Br
BBRR
L/W BrL/W
RR
R
B
B
BBB
B
R
WWW(BLACK)
L/W
B
L/W
B (BLUE)
Gy
Gy/B
B
B(BLUE)
Gy
B
Br
G
L/R
B
Br
G L/R
B
Br/W
Br
B
B
B
B
L/WBr
R/W
G/Y R/W
B/L(GRAY)
(BROWN)
h
Br
YB
BBr
Y (BROWN) (BROWN)
R/YLBr/WP
B(BLUE) (BLUE)(BLACK) (BLACK)
Br
BBR/WR/B
Y
P
ON OFF
R
RL/R
LBr/L
B
R/L
G/W(BLACK)
R/L R/BR/G L/R(GREEN)
(BLACK) (BLACK)(BLACK)(BLACK)
O Gy
B
Br/G
B Br
L/G W/G
Y/G
BYL
B
B
G
Ch Dg
BL/W
L/R
R/BB/Y
L/YSb
R/L R/B
Br/WB1G/W B/L
L/Y
W
B/L
W/B L/YB/L
W/YL/Y
L/Y
Br L
R
Br/LR
Br/L
L/W
L/Y
Br
L/W
L/Y L/B
L L/R
B L/Y
L/R LB B BB
W
WW
W
WW
B
BB
B
B B1
B
BB
B
B
B/YL/Y
B/YL/Y
R/Y
L P
B Br/WDg
ChB/YYG
L/Y
Ch
B/YDg
G
L/YY
B
R
G
B/L
YLWBYPBL
GBB/W
(BLACK)YB
BCh
(BLACK)BDg
B
(GRAY)(BLACK)
(BLACK)
(BLACK) (GRAY)
(GRAY)
(GRAY)
(GRAY) (GRAY)B/W B/L
B/L B/L
W/LP/B Y/L
R
B
PASS
(BLACK)
(BLACK)ChB
(BLACK)DgB
N
B(BLACK)B
(BLACK) (BLACK)
O/G B(BLACK) (BLACK)
L
R/L G/B
M
R/L L/B
N
R/L O/B
OY
Y/R C YG/R C GBr/R C BrGy/R C Gy
R R/LRRRRY
P
RG G(BROWN)
Q
RBr Br
Gy(DARK GRAY)R(GRAY)
R
R/YLg/Y
R/Y Lg/Y R/WB/L
R/Y
R
Y/L
B
L/R
YL/R
Gy/B
Gy
G/WB1
W/Y
W1
L/R B/L
YLW/B
Y/L W/L
P/W P/LR/Y
Br/W R/W
Lg/YL/W B/W
R/L
R/B L/WW G
Lg
L/R L/BSb
B/Y B B/R L/Y
RBR
R/G
4
BL/Y
BB
Br/L
BrBrL
B
B
BR/GB1
B
Y
B
R/WR/B
R/GR/BL/RR/L
Br
G/WR/L
L/YW/BB/L
GyGy/B
R/L
L/R
L/W
B/LL
B
Br/W
Br
Y
LPWP
B2
B2
R PB
(BLACK)
B3
B3W2
Y/G L/GBr/G Br/R
Gy/R
BrBrO/B
G/Y L/B G/B G/R
Y/R
W/G Y/B R/B
O/B
R/L
L/B
GyO
O Lg/R
B
B
B
BB Gy
Gy/G Gy/G Gy/G
O/G O/GO/G
Gy GyGy/G
Br/G
W/G
Y/G
L/G
Br
WW/YB/L
L/Y
Lg/RG/Y W/YL/R
Y/B
L/YBSb
Sb
R/GG/WWYChL
W
BrP
P G Y Ch Dg B
Dg
B
BBBB
B
Dg
ChBr
LR/Y
L/Y B/Y
Br/LBr/LBr/L
BrR/YR/W
Gy/BR/B
G/B
L/B
O/B
Gy/RY/R
G/R
Br/R
R/W
R/Y
Lg/Y
W1
W2
(BLACK)
(BLACK)
(BLACK)
(BLACK) (GRAY)
B
L
B
B/L
Br/W
B/LG/W
S
T
U
V W J
Z
R/G
B L/Y
W/YG/Y W Y/B
Br
G/WLg/R Lg Y
ChDg
L
gf f e dc b a` ] \[ FDC
I
G
H
X
j k
l
m
n
op
i w v u
t s
r qBA@Br9 5 3 2
1
Œ
£¢ ¤
¥
¦xy
(BLACK)
Y
L/W
Y/B
G/Y
Y/L
W/L
P/BR
B3 W/B
B/L
L
Y
P/W
P/L
Br
G/W
B/W
W/Y
Br
B2
|
~
z } {
L/Y
A
A
A
A
AA
AAAA
A C
A
A
A
A A
A
P/LP/W
BB/L BB/L
DL DL
C
W/LP/B
WIRE HARNESS SUB LEAD
B/L B/L
BB
R/L R/L L
R/L R/L L
LRR
LR
R(GRAY)
(GRAY)
WIRE HARNESS SUB LEADY/R
Br/RP/W
G/R Gy/R P/L
WYBr
PG
Gy(BLACK)
(BLACK)
WIRE HARNESS SUB LEAD HEADLIGHT AND METER SUB-WIRE HARNESS
(BLACK)
(BLACK)
WIRE HARNESS
Y W/Y G/WG/W
R/G L G/Y Dg
Br
GY
G L/YW/Y
L/Y BBr
B W Y/B Lg Lg/RCh L/R
L/R
G/Y
R/GDg
L
Lg/R
Lg
W
Y/B ChA
BC
D
D R/L D R/L D R/L D
R
B1
Br/G
W/G
Y/G
L/G
Br
BB
B2
Gy
R/BG/B
B3Lg/R
R/LR/LR/L
B/L
B/W
E
8 - 30
–+ELECELECTRICAL CONTROL SYSTEM
ELECTRICAL CONTROL SYSTEM
The YZF-R7 features an electrical control system with the following modes:
• user mode
• diagnosis mode
• CO emission adjustment mode
NOTE:
The vehicle is normally in user mode. Special tools are needed to switch to a diagnosis mode
or to the CO emission adjustment mode.
USER MODE
• If a circuit is defective, setting the main switch to “ON” (without starting the engine) will
cause the corresponding condition code to be displayed by the tachometer, the warning
light to light up, and the engine trouble symbol to blink. When the engine is started, the
condition code is no longer displayed and the engine speed appears.
• Normally, when the main switch is set to “ON”, the warning light comes on for 1.4 seconds
and then goes off. The warning light also comes on while the start switch is pushed.
• When the engine is not running, the warning light flashes once every 0.16 second if the start
switch is pushed under the following conditions.
• The fall detection switch switches off the main relay.
• Ignition is cut off by the sidestand switch.
• The injector operating voltage decreases to 3 V or less, or the main relay malfunctions.
• The pickup coil is defective.
• The fall detection switch is defective.
8 - 32
–+ELECELECTRICAL CONTROL SYSTEM
Condition code list
NOTE:
* This condition code is also displayed in the following cases:
- when the starter switch is held down for more than 4 seconds, causing the warning
light to flash
- when the ignition circuit cut-off system stops the engine or prevents it from starting
** This condition code is also displayed when the engine is operated at 5,000 r/min for at
least 30 seconds with the rear wheel at standstill.
*** This condition code is also displayed when the engine stop switch is turned to “ ”
while riding with the transmission in gear. Condition
codeCircuit Defect(s) System response
11 Camshaft sensor • No incoming sig-
nalThe ECU pairs the ignition of cyl-
inders #1 and #4 and cylinders #2
and #3. The motorcycle can be
ridden.
12* Pickup coil • No incoming sig-
nalThe motorcycle cannot be ridden.
13 Intake air pressure
sensor• Disconnected
• Short-circuitThe ECU stays set to an intake air
pressure of 760 mm Hg (29.9 in Hg).
The motorcycle can be ridden.
14 Intake air pressure
sensor hose and
negative pressure
hose• Improper connec-
tion
• Bending
15 Throttle position
sensor• Disconnected
• Short-circuitThe ECU stays set to a wide throt-
tle opening.
The motorcycle can be ridden.
16 Throttle position
sensor• Locked
21 Coolant tempera-
ture sensor• Disconnected
• Short-circuitThe ECU stays set to a coolant
temperature of 80˚C (176˚F).
The motorcycle can be ridden.
22 Intake air tempera-
ture sensor• Disconnected
• Short-circuitThe ECU stays set to an intake air
temperature of 40˚C (104˚F).
The motorcycle can be ridden.
23 Atmospheric pres-
sure sensor• Disconnected
• Short-circuitThe ECU stays set to an atmo-
spheric pressure of 760 mm Hg
(29.9 in Hg).
The motorcycle can be ridden.
41 Fall detection
switch• Disconnected The main relay stays switched off.
The motorcycle cannot be ridden.
42** Speed sensor • Incorrect signal The ECU stays set to 6th gear.
The motorcycle can be ridden.
43*** Monitored voltage • Incorrect The ECU stays set to a monitored
voltage of 12 V.
The motorcycle can be ridden.
44 ROM operation • CO emission
adjustment errorThe CO emission adjustment is
set to 0.
8 - 33
–+ELECELECTRICAL CONTROL SYSTEM
DIAGNOSIS MODE
There are two operation methods for this mode: one is performed using the CO, diagnosis
switch box, the other is performed using the test coupler adapter. With the CO, diagnosis
switch box method, the switches on the CO, diagnosis switch box are used. With the test cou-
pler adapter method, the start switch and the engine stop switch are used. The procedures for
selecting and using each method is explained below.
NOTE:
The engine cannot be started, the vehicle cannot be ridden, and no other mode can be
selected while either of the diagnosis mode operation methods is being performed.
CO, diagnosis switch box method
• Remove the bottom cowling and the front
cowling.
Refer to “COWLINGS” in chapter 3.
• Remove the protection cap 1 from the EFI
test coupler 2.
• Connect the CO, diagnosis switch box 3
to the EFI test coupler 2.
• Turn the main switch to “ON”.
• Turn the engine stop switch to “ ”.
• Within 4 seconds, press the following
switches on the CO, diagnosis switch box
in the order indicated to enter the diagno-
sis mode.
4MODE switch = 1
5UP switch = 2
6DOWN switch = 3
1 ® 2 ® 1 ® 3 ® 1 ® 2 ® 1 ® 3 ® 1 ® 2 ®
1 ® 3
The warning light flashes when the unit has
entered the diagnosis mode.
NOTE:
Turn the main switch to “OFF” to cancel the
diagnosis mode.
CO, diagnosis switch box
90890-03171
8 - 35
–+ELECELECTRICAL CONTROL SYSTEM
Test coupler adapter method
• Remove the bottom cowling and the front
cowling.
Refer to “COWLINGS” in chapter 3.
• Remove the protection cap 1 from the EFI
test coupler 2.
• Connect the test coupler adapter 3 to the
EFI test coupler 2.
• Disconnect the fuel pump coupler from
the wire harness.
• Turn the main switch to “ON”.
• Turn the engine stop switch to “ ”.
• Press the start switch ten times within 4
seconds to enter the diagnosis mode.
The warning light flashes when the unit
has entered the diagnosis mode.
NOTE:
Turn the main switch to “OFF” to cancel the
diagnosis mode.
Operation after entering the diagnosis
mode
• Select a diagnosis code by pressing the
start switch. Refer to the diagnosis code
list.
First, press the start switch once to select
diagnosis code 01. Afterwards, each press
of the start switch increases the diagnosis
code number by one. If diagnosis code 31
is selected, pressing the start switch once
selects diagnosis code 00.
• Turn the engine stop switch to “ ” to
start the test for the selected diagnosis
code.
NOTE:
To select another diagnosis code, turn the
engine stop switch to “ ”, and then press
the start switch.
Example:
First, select diagnosis code 29 as follows.
• Turn the engine stop switch to “ ”.
• Press the start switch 29 times.
• Turn the engine stop switch to “ ”.
Next, select diagnosis code 10 as follows.
• Turn the engine stop switch to “ ”.
• Press the start switch 13 times.
• Turn the engine stop switch to “ ”.
Test coupler adapter
90890-03149
8 - 37
–+ELECELECTRICAL CONTROL SYSTEM
12 Main relay CO, diagnosis switch box method
Within one second after the
MODE switch is released, the
main relay is switched on once
every second for the next five
seconds. During this time, the
warning light lights up as long as
the relay is switched on.
Test coupler adapter method
Within one second after the
engine stop switch is turned to
“ ”, the main relay is switched
off, then on again. The warning
light lights up while the relay is
switched off.
13 Ignition coil for
cylinder #1CO, diagnosis switch box method
Within one second after the
MODE switch is released, the
ignition coil for the selected cylin-
der is operated once every sec-
ond for the next five seconds.
During this time, the warning
light lights up for 0.5 second
once every second.
Test coupler adapter method
Within one second after the
engine stop switch is turned to
“ ”, the ignition coil for the
selected cylinder is operated
once every second for the next
five seconds. During this time,
the warning light lights up for 0.5
second once every second. 14 Ignition coil for
cylinder #2
15 Ignition coil for
cylinder #3
16 Ignition coil for
cylinder #4 Diagnosis
codeInspected item System responseTachometer display
(0 ~ 10,000 r/min)
8 - 38
–+ELECELECTRICAL CONTROL SYSTEM
17 Injector 1 for cyl-
inder #1CO, diagnosis switch box method
Before selecting a code, discon-
nect the fuel pump coupler from
the wire harness.
Within one second after the
MODE switch is released, the
main relay is turned on, and the
selected injector is operated once
every second for the next five
seconds. During this time, the
warning light lights up for 0.5
second once every second.
Test coupler adapter method
Within one second after the
engine stop switch is turned to
“ ”, the selected injector is
operated for once every second
for the next five seconds. During
this time, the warning light lights
up for 0.5 second once every sec-
ond. 18 Injector 1 for cyl-
inder #2
19 Injector 1 for cyl-
inder #3
20 Injector 1 for cyl-
inder #4
21 Injector 2 for cyl-
inder #1
22 Injector 2 for cyl-
inder #2
23 Injector 2 for cyl-
inder #3
24 Injector 2 for cyl-
inder #4
25 ~ 28 — — —
29 Condition code
record of mal-
functionsThe condition code of any fixed mal-
function is recorded in the ROM and
displayed by the tachometer. Refer
to the condition code list in “USER
MODE” for details on the condition
codes.Condition codes 11
– 44
30 ROM (Clearing
the condition
code record)Selecting this diagnosis code clears
the condition code record of mal-
functions stored in the ROM.
If an error has occurred in a sensor
signal, it was recorded in the ROM
and the tachometer displays 10,000
r/min. If no error has occurred, the
tachometer displays 0 r/min.
CO, diagnosis switch box method
Press the UP switch eight times
within four seconds to clear the con-
dition code record from the ROM.
Test coupler adapter method
Remove the rear cowling.
Disconnect the relay unit coupler
from the relay unit.
Press the start switch ten times
within four seconds to clear the con-
dition code record from the ROM.0 r/min (no error) or
10,000 r/min (errors)
When the error
record is cleared, 0
r/min is displayed.
31 ROM program
versionThe version number of the ROM pro-
gram is displayed in the tachometer. Diagnosis
codeInspected item System responseTachometer display
(0 ~ 10,000 r/min)