BR0BR±03
R00327
W04507
BR±68
± BRAKEFRONT SPEED SENSOR
2091 Author: Date:
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the fender liner.
(b) Disconnect the speed sensor connector.
2. REMOVE SPEED SENSOR
(a) Remove the bolt, flexible hose and speed sensor harness
clamp from the shock absorber.
Torque: 29 N´m (300 kgf´cm, 21 ft´lbf)
(b) Remove the resin clip and clamp bolt holding the sensor
harness to the body.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Remove the speed sensor from the steering knuckle.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
BR0BU±03
R00330
W04508
± BRAKEREAR SPEED SENSOR
BR±71
2094 Author: Date:
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the seat cushion and side seatback
(See page BO±114 or BO±119).
(b) Disconnect the speed sensor connector, and pull out the
sensor wire harness with the grommet.
2. REMOVE SPEED SENSOR
(a) Remove the 2 clamp bolts holding the sensor wire har-
ness to the body and shock absorber.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the speed sensor from the axle carrier.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
CL034±01
± CLUTCHTROUBLESHOOTING
CL±1
1780 Author: Date:
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
1. Engine mounting (Loosen)±1. Engine mounting (Loosen)
2. Clutch disc (Runout is excessive)
±
CL±17
2. Clutch disc (Runout is excessive)
3. Clutch disc (Oily)
CL±17
CL±17
Clutch grabs/chatters
3. Clutch disc (Oily)
4. Clutch disc (Worn out)
CL±17
CL±17Clutch grabs/chatters4. Clutch disc (Worn out)
5. Clutch disc torsion rubber (Damaged)
CL±17
CL±175. Clutch disc torsion rubber (Damaged)
6. Clutch disc (Glazed)
CL 17
CL±176. Clutch disc (Glazed)
7. Diaphragm spring (Out of tip alignment)
CL 17
CL±19
1. Clutch line (Air in line)±
Clutch pedal spongy
1. Clutch line (Air in line)
2. Master cylinder cup (Damaged)
±
CL±4
Clutch edal s ongy2. Master cylinder cu (Damaged)
3. Release cylinder cup (Damaged)
CL 4
CL±9
1 Release bearing (Worn dirty or damaged)CL 19Clutch noisy1. Release bearing (Worn, dirty, or damaged)
2Cl hdi i bb (D d)
CL±19
CL 17Clutch noisy2. Clutch disc torsion rubber (Damaged)CL±17
1. Clutch pedal (Freeplay out of adjustment)CL±21. Clutch edal (Free lay out of adjustment)
2. Clutch disc (Oily)
CL±2
CL±17
Cl t h li
2. Clutch disc (Oily)
3. Clutch disc (Worn out)
CL±17
CL±17Clutch slips3. Clutch disc (Worn out)
4. Diaphragm spring (Damaged)
CL 17
CL±174. Dia hragm s ring (Damaged)
5. Pressure plate (Distortion)
CL 17
CL±175. Pressure late (Distortion)
6. Flywheel (Distortion)
CL 17
±
1 Clutchpedal (Freeplay out of adjustment)CL±21. Clutch pedal (Freeplay out of adjustment)
2 Clutch line (Air in line)CL±2
2. Clutch line (Air in line)
3 Master cylinder cup(Damaged)
±
CL 43. Master cylinder cup (Damaged)
4 Release cylinder cup(Damaged)
CL±4
CL 94. Release cylinder cup (Damaged)
5 Clutch disc (out of true)
CL±9
CL 175. Clutch disc (out of true)
6 Cl tch disc (R no t is e cessi e)
CL±17
CL 17
Cl t h d t di
6. Clutch disc (Runout is excessive)
7 Cl t h di (Li i b k )
CL±17
CL 17Clutch does not disengage7. Clutch disc (Lining broken)
8 Cl t h di (Di t b d)
CL±17
CL 178. Clutch disc (Dirty or burned)
Cl h di (Oil )
CL±17
CL9. Clutch disc (Oily)CL±17
10. Clutch disc (Lack of spline grease)CL±19
11. Diaphragm spring (Damaged)CL±17gg(g)
12. Diaphragm spring (Out of tip alignment)CL±19gg( g)
13. Pressure plate (Distortion)CL±17
DI±14
± DIAGNOSTICSENGINE (5S±FE)
249 Author: Date:
7. ENGINE OPERATING CONDITION
NOTICE:
The values given below for ºNormal Conditionº are representative values, so a vehicle may still be
normal even if its value varies from those listed here. So do not decide whether a part is faulty or
not solely according to the ºNormal Conditionº here.
(a) CARB mandated signals.
TOYOTA hand±held tester displayMeasurement ItemNormal Condition*1
FUEL SYS #1
Fuel System Bank 1
OPEN: Air±fuel ratio feedback stopped
CLOSED: Air±fuel ratio feedback operating
Idling after warming up: CLOSED
CALC LOAD
Calculator Load:
Current intake air volume as a proportion of max.
intake air volumeIdling: 19.7 ~ 50.4 %
Racing without load (2,500rpm): 16.8 ~ 47.4 %
COOLANT TEMP.Engine Coolant Temp. Sensor ValueAfter warming up: 80 ~ 95°C (176 ~ 203°F)
SHORT FT #1Short±term Fuel Trim Bank 10 ± 20 %
LONG FT #1Long±term Fuel Trim Bank 10 ± 20 %
ENGINE SPDEngine SpeedIdling: 650 ~ 750 rpm
VEHICLE SPDVehicle SpeedVehicle Stopped: 0 km/h (0 mph)
IGN ADVANCEIgnition Advance:
Ignition Timing of Cylinder No. 1Idling: BTDC 0 ~ 10°
INTAKE AIRIntake Air Temp. Sensor ValueEquivalent to Ambient Temp.
MAPAbsolute Pressure inside Intake Manifold
Idling: 20 ~ 51 kPa
Racing without load (2,500 rpm):
17 ~ 48 kPa
THROTTLE POS
Voltage Output of Throttle Position Sensor
Calculated as a percentage:
0 V "0%, 5 V "100 %Throttle Fully Closed: 6 ~ 16 %
Throttle Fully Open: 64 ~ 98 %
O2S B1, S1Voltage Output of Heated Oxygen Sensor
Bank 1 Sensor 1Idling: 0.1 ~ 0.9 V (0.56 ~ 0.76 V *2)
O2FT B1, S1
Heated Oxygen Sensor Fuel Trim Bank 1
Sensor 1
(Same as SHORT FT #1)
0 ± 20 %
A/FS B1, S1 *3Voltage Output of A/F SensorIdling: 2.8 ~ 3.8 V
A/FFT B1, S1 *3A/F Sensor Fuel Trim (Same as SHORT FT #1)0 ± 20 %
O2S B1, S2Voltage Output of Heated Oxygen Sensor
Bank 1 Sensor 2Driving at 50 km/h (31 mph): 0.05 ~ 0.95 V
*1: If no conditions are specifically stated for ºldlingº, it means the shift lever is at N or P position, the A/C
switch is OFF and all accessory switches are OFF.
*2: Only for California Specification vehicles, when you use the OBD II scan tool (excluding TOYOTA hand±
held tester).
*3: Only for California Specification vehicles, when you use the TOYOTA hand±held tester.
DI00I±09
DI±16
± DIAGNOSTICSENGINE (5S±FE)
251 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in check mode, check the circuit for that code listed
in the table below. For details of each code, turn to the page referred to under the ''See Page '' for the respec-
tive ''DTC No.'' in the DTC chart.
SAE Controlled:
DTC No.
(See Page)Detection ItemTrouble AreaMIL*1Memory
P0105
(DI±29)
Manifold Absolute
Pressure/Barometric
Pressure Circuit
MalfunctionOpen or short in manifold absolute pressure sensor circuit
Manifold absolute pressure sensor
ECM
P0106
(DI±33)Manifold Absolute Pressure
Circuit Range/Performance
ProblemManifold absolute pressure sensor
Vacuum line
P0110
(DI±35)Intake Air Temp. Circuit
MalfunctionOpen or short in intake air temp. sensor circuit
Intake air temp. sensor (built into mass air flow meter)
ECM
P0115
(DI±41)Engine Coolant Temp. Circuit
MalfunctionOpen or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM
P0116
(DI±47)Engine Coolant Temp. Circuit
Range/Performance ProblemEngine coolant temp. sensor
Cooling system
P0120
(DI±49)Throttle/Pedal Position
Sensor/Switch ºAº Circuit
MalfunctionOpen or short in throttle position sensor circuit
Throttle position sensor
ECM
P0121
(DI±54)Throttle/Pedal Position
Sensor/Switch ºAº Circuit
Range/Performance Problem
Throttle position sensor
*2
P0125
(DI±61)
Insufficient Coolant Temp. for
Closed Loop Fuel Control
(Except California Spec.)Open or short in heated oxygen sensor (bank 1 sensor 1)
circuit
Heated oxygen sensor (bank 1 sensor 1)
ECM
*3
P0125
(DI±55)
Insufficient Coolant Temp. for
Closed Loop Fuel Control
(Only for California Spec.)Open or short in A/F sensor circuit
A/F sensor
ECM
*2
P0130
(DI±66)Heated Oxygen Sensor Circuit
Malfunction (Bank 1 Sensor 1)Heated oxygen sensor
Fuel trim malfunction
*2
P0133
(DI±71)
Heated Oxygen Sensor Circuit
Slow Response
(Bank 1 Sensor 1)Heated oxygen sensor
Fuel trim malfunction
*2
P0135
(DI±75)
Heated Oxygen Sensor Heater
Circuit Malfunction
(Bank 1 Sensor 1)Open or short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater
ECM
*1: MIL lights up
*
2: Except California specification vehicles
*
3: Only for California specification vehicles
± DIAGNOSTICSENGINE (5S±FE)
DI±17
252 Author: Date:
DTC No.
(See Page)Detection ItemTrouble AreaMIL*1Memory
P0136
(DI±77)Heated Oxygen Sensor Circuit
Malfunction
(Bank 1 Sensor 2)
Heated oxygen sensor
P0141
(DI±75) Heated Oxygen Sensor Heater
Circuit Malfunction
(Bank 1 Sensor 2)
Same as DTC P0135
*3
P0171
(DI±84)
System too Lean
(Fuel Trim)
(Except California Spec.)
Air intake (hose loose)
Fuel line pressure
Injector blockage
Heated oxygen sensor (bank 1 sensor 1)
Manifold absolute pressure sensor
Engine coolant temp. sensor
*1
*3
P0172
(DI±84)
System too Rich
(Fuel Trim)
(Except California Spec.)
Fuel line pressure
Injector leak, blockage
Heated oxygen sensor (bank 1 sensor 1)
Manifold absolute pressure sensor
Engine coolant temp. sensor
*1
*4
P0171
(DI±79)
System too Lean
(Fuel Trim)
(Only for California Spec.)
Air intake (hose loose)
Fuel line pressure
Injector blockage
Manifold absolute pressure sensor
Engine coolant temp. sensor
A/F sensor
*1
*4
P0172
(DI±79)
System too Rich
(Fuel Trim)
(Only for California Spec.)
Fuel line pressure
Injector leak, blockage
Manifold absolute pressure sensor
Engine coolant temp. sensor
A/F sensor
*1
P0300
(DI±89)Random/Multiple Cylinder
Misfire Detected
Ignition system
Injector
Fuel line pressure
EGR
Ci
P0301
P0302
P0303
P0304
(DI±89)Misfire Detected
± Cylinder 1
± Cylinder 2
± Cylinder 3
± Cylinder 4
Compression pressure
Valve clearance not to specification
Valve timing
Manifold absolute pressure sensor
Engine coolant temp. sensor
Open or short engine wire
Connector connection
ECM
*2
P0325
(DI±97)Knock Sensor 1 Circuit
MalfunctionOpen or short in knock sensor 1 circuit
Knock sensor 1 (looseness)
ECM
*1
P0335
(DI±100)Crankshaft Position Sensor
ºAº Circuit Malfunction
Open or short in crankshaft position sensor circuit
Crankshaft position sensor
Starter
ECM
*1
*1: MIL lights up
*
2: MIL lights up or blinking
*
3: Except California Specification vehicles
*
4: Only for California Specification vehicles
DI±18
± DIAGNOSTICSENGINE (5S±FE)
253 Author: Date:
DTC No.
(See Page)Detection ItemTrouble AreaMIL*1Memory
P0340
(DI±103)Camshaft Position Sensor
Circuit Malfunction
Open or short in camshaft position sensor circuit
Camshaft position sensor
Distributor
Starter
ECM
P0401
(DI±105)Exhaust Gas Recirculation
Flow Insufficient Detected
EGR valve stuck closed
Open or short in VSV circuit for EGR
Vacuum or EGR hose disconnected
Manifold absolute pressure sensor
EGR VSV open or close malfunction
ECM
P0402
(DI±113)Exhaust Gas Recirculation
Flow Excessive Detected
EGR valve stuck open
Vacuum or EGR hose is connected to wrong post
Manifold absolute pressure sensor
ECM
*2
P0420
(DI±116)
Catalyst System Efficiency
Below Threshold
(Except California Spec.)Three±way catalytic converter
Open or short in heated oxygen sensor circuit
Heated oxygen sensor
*3
P0420
(DI±119)
Catalyst System Efficiency
Below Threshold
(Only for California Spec.)
Three±way catalystic converter
Open short in heated oxygen sensor (bank 1 sensor 2) circuit
Heated oxygen sensor (bank 1 sensor 2)
Open or short in A/F sensor circuit
A/F sensor
P0440
(DI±122)Evaporative Emission Control
System Malfunction
Vapor pressure sensor
Fuel tank cap incorrectly installed
Fuel tank cap cracked or damaged
Vacuum hose cracked, holed, blocked, damaged or
disconnected ((1) or (2) in fig. 1)
Hose or tube cracked, holed, damaged or loose seal
((3) in fig. 1)
Fuel tank cracked, holed or damaged
Charcoal canister cracked, holed or damaged
Fuel tank over fill check valve cracked or damaged
P0441
(DI±129)Evaporative Emission Control
System Incorrect Purge Flow
Open or short in VSV circuit for vapor pressure sensor
VSV for vapor pressure sensor
Open or short in vapor pressure sensor circuit
Vapor pressure sensor
O h t i VSV i it f EVAP
P0446
(DI±129)Evaporative Emission Control
System Vent Control
Malfunction
Open or short in VSV circuit for EVAP
VSV for EVAP
Vacuum hose cracks, hole, blocked, damaged or disconnected
((1), (4), (5) holed (6) and (7) in fig. 1)
Charcoal canister cracked, holed or damaged
Fuel tank over fill check valve cracked or damaged
P0450
(DI±142)Evaporative Emission Control
System Pressure Sensor
Malfunction
Open or short in vapor pressure sensor circuit
V
P0451
(DI±142)Evaporative Emission Control
System Pressure Sensor
(Range/performance)Vapor pressure sensor
ECM
*1: MIL lights up
*
2: Except California Specification vehicles
*
3: Only for California Specification vehicles
DI1JS±03
A03431
A03430
A03537
Crankshaft
Position
SensorVSV for EGRDLC1Camshaft Position
SensorInjectorECMThrottle Position SensorManifold Absolute
Pressure Sensor
Combination Meter
(Speedometer)
DLC3
Heated Oxygen
Sensor
(Bank 1 Sensor 2)
Intake Air Temp.
Sensor
VSV for EVAP
Idle Air Control
Valve
Ignition Coil (No.1, No.2) Park/Neutral Position
Switch Engine Coolant Temp.
Sensor Heated Oxygen Sensor
(Bank 1 Sensor 1) *1 A/F Sensor *2 Knock
Sensor 1
*1: Except California Specification vehicles
*2: Only for California Specification vehicles
Vapor Pressure Sensor
Charcoal Canister
VSV for
Vapor Pressure Sensor
± DIAGNOSTICSENGINE (5S±FE)
DI±21
256 Author: Date:
PARTS LOCATION