
60G-74E
INSPECTION AND MAINTENANCE
60G-09-026
Always be sure to replace a blown fuse
with a fuse of the correct amperage.
Never use a substitute such as
aluminium foil or wire to replace a
blown fuse. If you replace a fuse and
the new one blows In a short period of
time, you may have a major electrical
problem. Have your vehicle Inspected
immediately by your MARUTI dealer.
60G-09-027E
NOTE:
Make sure that the fuse box always carries
spare fuses.
70F-07-04SE
60G-09-028E
107
9-24
INSPECTION AND MAINTENANCE
60G-74E
BULB REPLACEMENT
Light bulbs can be hot enough to
burn your finger right after being
turned off.This is true especially for
halogen headlight bulbs. Replace
the bulbs after they become cool
enough.
The headlight bulbs are filled with
pressurized halogen gas. They can
burst and injure you if they are hit
or dropped. Handle them carefully.
CAUTION
The oils from your skin may cause a
halogen bulb to overheat and burst
when the lights are on. Grasp a new
bulb with a clean cloth.
CAUTION
Frequent replacement of a bulb
indicates the need for an inspection of
the electrical system. This should be
carried out by your MARUTI dealer.
60G-09-029
Interior Light
Press down the lens by using a plain screw
driver covered with a soft cloth as shown. To
install it, simply push it back in.
The bulb can be removed by simply pulling it
out. When replacing the bulb, make sure that
the contact springs are holding the bulb
securely.
60G-09-030
NOTE:
If the air cleaner inlet duct (A) obstructs
replacement of the bulbs in the right headlight
housing, remove the duct (A).
After reinstalling the duct, make sure it is
secured in place
9-25
108

EMERGENCY SERVICE
60G-74E
CAUTION
Vehicle equipped with electronic fuel
injection system will not start by
pushing or towing as the fuel pump
will not work in this condition. This
starting method could also result in
permanent damage to the catalytic
converter. Use jump leads to start a
vehicle with a weak or flat battery.
60G-10-004E
When jump starting your vehicle, use the
following procedure:
1) Use only a 12 volt battery to jump start
your vehicle. Position the good 12V battery
close to your vehicle so that the jump leads
will reach both batteries. When using a
battery installed on another vehicle, DO
NOT LET THE VEHICLES TOUCH. Apply
the parking brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
3) Make jump lead connections as follows:
a) Connect one end of the first jump lead
to the positive (+) terminal of the flat
battery.
b) Connect the other end to the positive
(+) terminal of the booster battery.
c) Connect one end of the second jump
lead to the negative (-) terminal of the
booster battery.
d) Make the final connection to an
unpainted, heavy metal part of the
engine of the vehicle with the flat
battery.
Never connect the jump lead directly
to the negative (-) terminal of the
discharged battery, or an explosion
may occur.
10-3
4) If the booster battery you are using is fitted
to another vehicle, start the engine of the
vehicle with the booster battery. Run the
engine at moderate speed.
5) Start the engine of the vehicle with the flat
battery.
6) Remove the jump leads in the exact
reverse order in which you connected
them.
118
60G-74E
EMERGENCY SERVICE
TOWING
If you need to have your vehicle towed, contact
a professional service.
CAUTION
To help avoid damage to your vehicle
during towing, proper equipment and
towing procedures must be used.
Manual Transmission
Whenever possible, your vehicle should be
towed from the front with the front wheels lifted.
If the steering and drivetrain are in good
condition, your vehicle may be towed from the
rear with the rear wheels lifted and the front
wheels on the ground. Before towing, make
sure the steering is unlocked and the
transmission is in neutral.
EMERGENCY REMEDIES
If the Starter Does Not Operate:
1) Try turning the ignition switch to the
"START" position with the headlights
turned on to determine the battery
condition. If the headlights go excessively
dim or go off, it usually means that either
the battery is flat or the battery terminal
contact is poor. Recharge the battery or
correct battery terminal contact as
necessary.
2) If the headlights remain bright, check the
fuses. If the reason for failure of the starter
is not obvious, there may be a major
electrical problem. Have the vehicle
inspected by your authorized MARUTI
dealer.
If the Engine is Flooded
If the engine is flooded with petrol, it may be
hard to start. If this happens, press the
accelerator pedal all the way to the floor and
hold it there while cranking the engine. (Do
not operate the starter motor for more than
15 seconds). Release the accelerator as soon
as the engine has started.
If the Engine Overheats
The engine could overheat temporarily under
severe driving conditions. If the engine coolant
temperature gauge indicates overheating
during driving:
1) Turn off the air conditioner, if equipped.
2) Take the vehicle to a safe place and park.
3) Let the engine run at normal idle speed
for a few minutes until the indicator is within
the normal, acceptable temperature range
between "H" and "C".
If you see or hear escaping steam, stop
the vehicle in a safe place and
Immediately turn off the engine to let it
cool. Do not open the bonnet when
steam is present. When the steam can
no longer be seen or heard, open the
hood to see if the coolant is still boiling.
If it is, you must wait until it stops
boiling before you proceed.
119
10-4

EMERGENCY SERVICE
60G-74E
WARNING TRIANGLE (TYPE-1)
If the temperature indication does not come
down to within the normal, acceptable range:
1) Turn off the engine and check that the
water pump belt and pulleys are not
damaged or slipping. If any abnormality is
found, correct it.
2) Check the coolant level in the reservoir. If
it is found to be lower than the "LOW" line,
look for leaks at the radiator, water pump,
and radiator and heater hoses. If you
locate any leaks that may have caused the
overheating, do not run the engine until
these problems have been corrected.
3) If you do not find a leak, carefully add
coolant to the reservoir and then the
radiator, if necessary. (Refer to "ENGINE
COOLANr in the "INSPECTION AND
MAINTENANCE" section.)
K is dangerous to remove the radiator
cap when the water temperature is
high, because scalding fluid and steam
may be blown out under pressure. The
cap should only be taken off when the
coolant temperature has lowered.
To help prevent personal Injury, keep
hands, tools and clothing away from the
engine cooling fan and airconditioner
fan (if equipped). These electric fans
can automatically turn on without
warning.
843-10-004
In case of vehicle break-down or during
emergency stopping where your vehicle could
become a potential traffic hazard, please keep
the warning triangle, provided with your
vehicle, on the pathway (road) behind the
vehicle so as to warn the approaching traffic,
at an approximate distance of 5-15 m, such
that reflecting side of the triangle faces the
rear. Please activate the hazard warning lamps
before alighting the vehicle to keep the warning
triangle.
10-5
120
60G-74E
EMERGENCY SERVICE
WARNING TRIANGLE (TYPE-2)
In case of vehicle breakdown or during
emergency stopping where your vehicle
could become a potential traffic hazard,
keep the warning triangle, provided with
your vehicle, on the road free from any
obstacles behind your vehicle so as to warn
the approaching traffic, at an approximate
distance of 50-100 m, the reflecting side of
the triangle should face the on coming
traffic. Please activate the hazard warning
lamps before alighting the vehicle to keep
the warning triangle.
Remove the warning triangle
carefully from the box as shown by arrow
1.
Open both the reflector arms as shown
by arrows and lock arms with each other
with the clip provided in the right arm.
Open the bottom stand in counter clock-
wise direction as shown by arrow 3.
Position the warning triangle behind the
vehicle on a plain surface.
Reverse the removal procedure
keeping inside the box.
for
121
10-6

60G-74E
BODY WORK CARE
BODY WORK CARE
Corrosion Prevention 11-1
Vehicle Cleaning 11-2
123
BODY WORK CARE
60G-74E
CORROSION PREVENTION
It is important to take good care of your vehicle
to protect it from corrosion.
Listed below are instructions for how to
maintain your vehicle to prevent corrosion.
Please read and follow these instructions
carefully.
Important Information About Corrosion
Common causes of corrosion
1) Accumulation of road salt, dirt, moisture,
or chemicals in hard to reach areas of the
vehicle underbody or frame.
2) Chipping, scratches and any damage to
treated or painted metal surfaces resulting
from minor accidents or abrasion by
stones and gravel.
Environmental conditions which accelerate
corrosion
1) Road salt, dust control chemicals, sea air
or industrial pollution will all accelerate the
corrosion of metal.
2) High humidity will increase the rate of
corrosion particularly when the
temperature range is just above the
freezing point.
3) Moisture in certain areas of a vehicle for
an extended period of time may promote
corrosion even though other body sections
may be completely dry.
11-1
4) High temperatures will cause an
accelerated rate of corrosion to parts of
the vehicle which are not well ventilated
to permit quick drying.
This information illustrates the necessity of
keeping your vehicle (particularly the
underbody) as clean and dry as possible. It is
equally important to repair any damage to the
paint or protective coatings as soon as
possible.
How to Help Prevent Corrosion
Wash your vehicle frequently
The best way to preserve the finish on your
vehicle and to help avoid corrosion is to keep it
clean with frequent washing.
Wash your vehicle regularly during the winter
and immediately after the winter. Keep your
vehicle, particularly the underside, as clean and
dry as possible.
If you frequently drive on salted roads, your
vehicle should be washed at least once a month
during the winter. If you live near the ocean,
your vehicle should be washed at least once a
month throughout the year.
For washing instructions, refer to the "VEHICLE
CLEANING" section.
Remove foreign material deposits
Foreign material such as salts, chemicals, road
oil or tar, tree sap, bird droppings and industrial
fall-out may damage the finish of your vehicle
if it is left on painted surfaces. Remove these
types of deposits as quickly as possible. If these
deposits are difficult to wash off, an additional
cleaner may be required. Be sure that any
cleaner you use is not harmful to painted
surfaces and is specifically intended for your
purposes. Follow the manufacturer's directions
when using these special cleaners.
Repair finish damage
Carefully examine your vehicle for damage to
the painted surfaces. Should you find any chips
or scratches in the paint, touch them up
immediately to prevent corrosion from starting.
If the chips or scratches have gone through
to the bare metal, have a qualified body shop
make the repair.
Keep Passenger and luggage
compartments clean.
Moisture, dirt or mud can accumulate under
the floor mats and may cause corrosion.
Occasionally, check under these mats to
ensure that this area is clean and dry. More
frequent checks are necessary if the vehicle
is used off road or in wet weather.
Certain cargos such as chemicals, fertilizers,
cleaners, salts, etc., are extremely corrosive
by nature. These products should be
transported in sealed containers. If a spill or
leak does occur, clean and dry the area
immediately.
124

60G-74E
BODY WORK CARE
Store your vehicle in a dry, well-ventilated
area.
Do not park your vehicle in a damp, poorly
ventilated area. If you often wash your vehicle
in the garage or if you frequently drive it in
when wet, your garage may be damp.The high
humidity in the garage may cause or
accelerate corrosion. A wet vehicle may
corrode even in a heated garage if the
ventilation is poor.
Do not apply additional undercoating
or rust preventive coating on or around
exhaust system components such as
the exhaust pipes, etc. A fire could be
started if the undercoating substance
becomes overheated.
Cover your vehicle
If you cannot regularly park your vehicle in a
garage, we recommend you use a vehicle
cover. Years of exposure to midday sun can
cause the colours in paint, plastic parts, and
fabrics to fade. Covering your vehicle with a
high-quaiity, "breathable" vehicle cover can
help protect the finish from the harmful UV
rays in sunlight, and can reduce the amount
of dust and air pollution reaching the surface.
125
VEHICLE CLEANING
When cleaning the interior or exterior
of the vehicle, NEVER USE flammable
solvents such as lacquer thinners,
petrol, benzene or cleaning materials
such as bleach or strong household
detergents. The materials could cause
personal injury or damage to the
vehicle.
Cleaning the Interior
Vinyl upholstery
Prepare a solution of soap or mild detergent
mixed with warm water. Apply the solution to
the vinyl with a sponge or soft cloth and let it
soak for a few minutes to loosen dirt. Rub the
surface with a clean, damp cloth to remove
dirt and the soap solution. If some dirt still
remains on the surface, repeat this procedure.
Fabric upholstery
Remove loose dirt with a vacuum cleaner. Using
a mild soap solution, rub stained areas with a
clean damp cloth. To remove soap, rub the
areas again with a cloth dampened with water.
Repeat this until the stain is removed, or use a
commercial fabric cleaner for tougher stains. If
you use a fabric cleaner, carefully follow the
manufacturer's instructions and precautions.
Seat Belts
Clean seat belts with a mild soap and water.
Do not use bleach or dye on the belts. They
may weaken the fabric in the belts.
Vinyl floor mats
Ordinary dirt can be removed from vinyl with
water or mild soap. Use a brush to help loosen
dirt. After the dirt is loosened, rinse the mat
thoroughly with water and dry it in the shade.
Carpets
Remove dirt and soil as much as possible with
a vacuum cleaner. Using a mild soap solution,
rub stained areas with a clean damp cloth.To
remove soap, rub the areas again with a cloth
dampened with water. Repeat this until the
stain is removed, or use a commercial carpet
cleaner for tougher stains. If you use a carpet
cleaner, carefully follow the manufacturer's
instructions and precautions.
11-2
BODY WORK CARE
60G-74E
Cleaning the Exterior
CAUTION
It is important that your vehicle be kept
clean and free from dirt. Failure to keep
your vehicle clean may result in fading
of the paint or corrosion to various
parts of the vehicle body.
Washing
Never attempt to wash and wax your
vehicle with the engine running.
When cleaning the underside of the
body and fender, where there may
be sharp-edged parts, you should
wear gloves and a longsleeved shirt
to protect your hands and arms from
being cut.
After washing your vehicle, carefully
test the brakes before driving to
make sure they have maintained
their normal effectiveness.
When washing the vehicle, follow the
instructions below:
1) Flush the underside of body and wheel
housings with pressurized water to remove
mud and debris. Use plenty of water.
CAUTION
When washing the vehicle, avoid
directing steam or hot water of more
than 80°C (176°F) on plastic parts.
2) Remove dirt and mud from the body
exterior with running water. You may use
a soft sponge or brush. Do not use hard
materials which can scratch the paint.
3) Wash the entire exterior with a mild
detergent or car wash soap using a
sponge or soft cloth. The sponge or cloth
should be frequently soaked in the soap
solution.
CAUTION
When using a commercial car wash
product, observe the cautions specified
by the manufacturer. Never use strong
household detergents or soaps.
4) Once the dirt has been completely
removed, rinse off the detergent with
running water.
5) After rinsing, wipe off the vehicle body with
a wet chamois or cloth and allow it to dry
in the shade.
6) Check carefully for damage to painted
surfaces. If there is any damage,
"Touchup" the damage following the
procedure below:
a) Clean all damaged spots and allow
them to dry.
b) Stir the paint and "touchup" the
damaged spots lightly using a small
brush.
c) Allow the paint to dry completely.
Waxing
After washing the vehicle, waxing and
polishing are recommended to further protect
and beautify the paint.
• Only use waxes and polishes of good
quality.
• When using waxes and polishes, observe
the precautions specified by the
manufacturers.
11-3
126

60G-74E
MODIFICATION WARNING
60G-00-004
The circle with a slash in this manual
means "Don't do this" or "Don't let this
happen".
Do not modify this vehicle. Modification
could adversely affect safety, handling,
performance, or durability and may
contravene regulations. In addition,
damage or performance problems
resulting from modification may not be
covered under warranty.
Improper installation of mobile
communication equipment such as
cellular talephones or CB (Citizen's
Band) radios may cause electronic
interference with your vehicle's ignition
system, resulting in vehicle
performance problems. Consult your
MARUTI dealer or qualified service
technician for advice on installing such
mobile communication equipment.
0-2
Copying, quoting or reproduction of any
part of this manual is not permitted without
explicit approval by MARUTI UDYOG
LIMITED.
60G-74E
WARRANTY POLICY
WARRANTY POLICY
Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each
new Maruti vehicle distributed in India by Maruti and sold by an
authorised Maruti dealer will be free, under normal use and service,
from any defects in material and workmanship at the time of
manufacture SUBJECT TO THE FOLLOWING TERMS AND
CONDITIONS:
(1) Qualification:
To qualify for this warranty:
(a) The Maruti vehicle must be delivered by Maruti authorised
dealer and set-up, serviced by Maruti authorised dealer/
service station.
(b) The warranty registration card in respect of each vehicle
must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term:
The term of the warranty shall be twenty four (24) months
or 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti's Warranty Obligation:
If any defect(s) should be found in a Maruti vehicle within the
term stipulated above, Maruti's only obligation is to repair or
replace at its sole discretion any part shown to be defective,
with a new part or the equivalent at no cost to the owner for
parts or labour, when Maruti acknowledges that such a defect
is attributable to faulty material or workmanship at the time of
manufacture. The owner is responsible of any repair or
replacements which are not covered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheelalignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without
limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents
or collision.
(e) any defects caused by misuse, negligence, abnormal use or
insufficient care.
(f) any vehicle which has been modified or altered, including
without limitation, the installation of performance accessories.
(g) any vehicle on which parts or accessories not approved by
Maruti have been used.
(h) any vehicle which has not been operated in accordance with
the operating instructions in the Maruti Owner's Manual,
(i) any vehicle which has not received, during the warranty
term, the service inspections prescribed in the Maruti
Owner's Manual.
G) any vehicle which has been assembled, disassembled,
adjusted or repaired by other than an Maruti authorised
2-1