60G-74E
INSPECTION AND MAINTENANCE
60G-09-002E
Oil Level Cheek
It is important to keep the engine oil at the
correct level for proper lubrication of your
vehicle's engine. Check the oil level with the
vehicle on a level surface. The oil level
indication may be inaccurate if the vehicle is
on a slope. The oil level should be checked
either before starting the engine or at least 5
minutes after stopping the engine.
Pull out the oil dipstick, wipe oil off with a clean
cloth, insert the dipstick all the way into the
engine, then remove it again. The oil on the
stick should be between the upper and lower
limits shown on the stick. If the oil level
indication is near the lower limit, add enough
oil to raise the level to the upper limit.
91
60G-09-003E
Refilling
Remove the oil filler cap and pour oil slowly
through the filler hole to bring the oil level to the
upper limit on the dipstick. Be careful not to
overfill. Too much oil is almost as bad as too
little oil. After refilling, start the engine and allow
it to idle for about a minute. Stop the engine,
wait for five minutes and check the oil level again.
Changing Engine Oil and Fitter
Drain the engine oil while the engine is still
warm.
1) Remove the oil filler cap.
2) Place a drain pan under the drain plug.
3) Using the correct spanner remove the
drain plug and drain out the engine oil.
60G-09-004
The engine oil temperature may be high
enough to burn your fingers when the
drain plug Is loosened. Watt until the
drain plug is cool enough to touch with
your bare hands.
9-8
INSPECTION AND MAINTENANCE
60G-74E
New and used oil can be hazardous.
Children and pets may be harmed by
swallowing new or used oil. Keep new
and used oil and used oil fitters away
from children and pets.
Continuous contact with used engine
oil has been found to cause (skin)
cancer in laboratory animals. Brief
contact with used oil may irritate skin.
To minimize your exposure to used oil,
wear a long-sleeve shirt and
moistureproof gloves (such 'as
dishwashing gloves) when changing
oil. If oil contacts your skin, wash
thoroughly with soap and water.
Launder any clothing or rags if wet with
oil.
Recycle or properly dispose of used oil
and filters.
4) Reinstall the drain plug and gasket.
Tighten the plug to a torque of
5.0 kg-m (36.5 Ib-ft).
70F-07-010
Replace the oil filter
1) Using an oil filter wrench, turn the oil filter
counterclockwise and remove it.
2) Using a clean rag, wipe off the mounting
surface on the engine where the new filter
will be seated.
3) Smear a little engine oil around the rubber
gasket of the new oil filter.
4) Screw on the new filter by hand until the
filter gasket contacts the mounting
surface.
60G-09-005
CAUTION
To tighten the oil filter properly, it is
important to accurately identify the
position at which the filter gasket first
contacts the mounting surface.
5) Tighten the filter 3/4 turn from the point of
contact with the mounting surface, [or to
1.4 kg-m (10.5 Ib-ft)] using an oil filter
wrench.
9-9
92
60G-74E
INSPECTION AND MAINTENANCE
CAUTION
When adding or replacing coolant,
use a high quality ethylene glycol
antifreeze and anticorrosion (Non-
Amine type) diluted with distilled
water. If the lowest ambient
temperature in your area is expected
to be -15°C (5°F) or above, make the
antifreeze concentration of the
mixture you use at least 30% but no
more than 50%. If -16°C (3°F) or
below, make the concentration at
least 50%. If the 50% concentration
does not provide adequate
protection against freezing, follow
the instructions on the antifreeze
container to obtain the desired
freezing point.
When putting the cap on the
reservoir tank, line up the arrow on
the cap and the arrow on the tank,
or coolant can leak out.
70F-07-019E
Coolant Replacement
1) When the engine is cool, remove the
radiator cap by turning it slowly to the left
until a "stop" is felt. Do not press down
while turning the cap. Wait until any
pressure is released, then press down on
the cap and continue turning it
anticlockwise.
60G-09-039E
It is dangerous to remove the radiator
cap when the water temperature is
high, because scalding fluid and steam
may be blown out under pressure. Watt
until the coolant temperature has
lowered before removing the cap.
2) Remove the reservoir tank cap. Remove
the reservoir by lifting it up, and drain the
reservoir completely by pouring the
coolant in to a suitable container.
95
9-12
INSPECTION AND MAINTENANCE
60G-74E
WINDSCREEN WASHER FLUID
AIR CLEANER
60G-09-008
3) Loosen the drain plug attached to the
lower part of the radiator and drain the
coolant into a suitable container.
4) Tighten the drain plug on the radiator, fill
the radiator with coolant and install the
radiator cap.
5) Refit the reservoir and fill it with the correct
coolant to the "FULL" line. Refit the
reservoir tank cap, ensuring the arrows are
correctly aligned.
CAUTION
The coolant must be replaced with the
vehicle on level ground.
63B-09-001
Check that there is washer fluid in the tank.
Refill it if necessary. Use a good quality
windscreen washer fluid, diluted with water as
necessary.
Do not use "antifreeze" solution in the
windscreen washer reservoir.This can
severely impair visibility when sprayed
on the windscreen, and can also
damage your vehicle's paint.
CAUTION
Damage may result if the washer motor
is operated whilst the fluid or fluid
nozzles are frozen or with no fluid in
the washer tank.
6OG-09-009
If the air cleaner is clogged with dust, there
will be greater intake resistance, resulting in
decreased power output and increased fuel
consumption.
Take out the air cleaner element after
unhooking the clamps shown in the illustration.
Blow off dust on air cleaner element by
compressed air. If the air cleaner element
appears to be dirty, replace it with a new one.
9-13
96
60G-74E
INSPECTION AND MAINTENANCE
60G-09-031
Headlights
Open the bonnet. Disconnect the coupler.Turn
the lock ring counterclockwise and remove it.
Remove the sealing rubber.
NOTE:
Your vehicle is provided with two spare
headlight bulbs for replacement in
emegency.
60G-09-037
Push the retaining spring forward and unhook
it. Then remove the bulb. Install a new bulb in
the reverse order of removal.
NOTE:
Your vehicle is provided with two spare
headlight bulbs for replacement in emergency
situations.
70F-07-0S0E
Front Clearance/Turn Signal Light, Side
Turn Signal Light, rear Combination
Light, Registration Plate Light.
To remove a bulb holder from a light housing,
turn the holder counterclockwise and pull it
out. To install the holder, push the holder in
and turn it clockwise.
Two types (small oval and round) of bulb are
used for these lights. To remove and install a
small oval bulb, simply pull out or push in the
bulb.
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9-26
INSPECTION AND MAINTENANCE
60G-74E
70F-07-051E
To remove a round bulb from a bulb holder,
push in the bulb and turn it counterclockwise.
To install a new bulb, push it in and turn it
clockwise. You can access the individual bulb
holders as described above:
60G-09-032
Front clearance light (A)
Open the bonnet.
Front turn signal light (B)
Trust this replacement job to your authorized
MARUTI dealer as the front bumper and the
headlight housing must be removed for this
job.
70F-07-054
Side turn signal light
Remove the lens by using a plain screw driver
covered with a soft cloth.
9-27
110
60G-74E
INSPECTION AND MAINTENANCE
60G-09-033
60G-09-034
60G-09-035
Rear combination light (tail, stop, turn Registration plate tight Trunk (boot) light (if equipped)
signal, etc.) Undo the two screws and remove the light Turn the lens counterclockwise and pull it off.
Undo the screws that secure the housing and housing.
remove the housing by sliding in the direction
of the white arrow in the illustration.
111
9-28
INSPECTION AND MAINTENANCE
60G-74E
WIPER BLADES
60G-09-036
High mount stop light
Trust this replacement job to your authorized
MARUTI dealer.
70F-07-059
If the wiper blades become brittle or damaged,
or make streaks when wiping, replace the
wiper blades.
To install new wiper blades, follow the
procedure below.
CAUTION
To avoid scratching or breaking the
window, do not let the wiper arm strike
the windshield while replacing the
wiper blade.
NOTE:
Some wiper blades may be different from the
ones described here depending on vehicle
specifications. If so consult your MARUTI
dealer for proper replacement method.
The left and the right wiper arm
assemblies are different from each
other. In case you have to remove the
wiper arm assemblies for any reason,
remember not to interchange the two
while fitting them back. Wrong fitment
may lead to windshield breakage.
9-29
112
EMERGENCY SERVICE
60G-74E
JACKING INSTRUCTIONS
60G-06-009
1) Park the vehicle securely on hard level
ground.
2) Apply the parking brake firmly and shift into
"R" (Reverse). Choke the front and rear wheel
diagonally opposite the wheel to be changed.
3) Switch on the hazard warning flasher if your
vehicle is in or near traffic.
4) Slacken but do not remove wheel nuts on the
wheel to be changed.
5) Position the jack vertically and raise the jack
by turning the jack handle clockwise until the
jack head recess fits the frame boss.
6) Continue to raise the jack slowly and smoothly
until the tyre clears the ground. Do not raise
the vehicle more than necessary.
10-1
63B-10-001E
70F-08-001
60G-10-001
NOTE:
Use the wheel nut wrench in combination with
jack crank to raise or lower the jack as shown
in the illustration.
Use the jack only to change wheels.
Never jack up the vehicle on an
inclined surface.
Never raise the vehicle with the jack in
a location other than under the frame
boss near the wheel to be changed.
Make sure that the jack is raised at
least 2 inches (51 mm) before it
contacts the vehicle. Use of the jack
when it is within 2 inches of being
fully collapsed may result in failure
of the jack.
Never get under the vehicle when it
is supported by the jack. t=>
116
60G-74E
EMERGENCY SERVICE
JUMP STARTING INSTRUCTIONS
60G-10-002
60G-10-003
Never run the engine when the
vehicle is supported by the jack and
never allow passengers to remain in
the vehicle.
Never attempt to jump start your
vehicle if the battery appears to be
frozen. Batteries in this condition
may explode or rupture if jump
starting is attempted.
When making jump lead
connections, be certain that your
hands and the Jump leads remain
clear from pulleys, belts, or fans.
Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working in the vicinity of the
battery.
If the booster battery you use for
jump starting is installed in another
vehicle, make sure the two vehicles
are not touching each other.
If your battery discharges
repeatedly, for no apparent reason,
have your vehicle inspected by an
authorized MARUTI dealer.
To avoid harm to yourself or damage
to your vehicle or battery, follow the
jump starting instructions below
precisely and in order. If you are in
doubt, call for qualified road service.
10-2
EMERGENCY SERVICE
60G-74E
WARNING TRIANGLE (TYPE-1)
If the temperature indication does not come
down to within the normal, acceptable range:
1) Turn off the engine and check that the
water pump belt and pulleys are not
damaged or slipping. If any abnormality is
found, correct it.
2) Check the coolant level in the reservoir. If
it is found to be lower than the "LOW" line,
look for leaks at the radiator, water pump,
and radiator and heater hoses. If you
locate any leaks that may have caused the
overheating, do not run the engine until
these problems have been corrected.
3) If you do not find a leak, carefully add
coolant to the reservoir and then the
radiator, if necessary. (Refer to "ENGINE
COOLANr in the "INSPECTION AND
MAINTENANCE" section.)
K is dangerous to remove the radiator
cap when the water temperature is
high, because scalding fluid and steam
may be blown out under pressure. The
cap should only be taken off when the
coolant temperature has lowered.
To help prevent personal Injury, keep
hands, tools and clothing away from the
engine cooling fan and airconditioner
fan (if equipped). These electric fans
can automatically turn on without
warning.
843-10-004
In case of vehicle break-down or during
emergency stopping where your vehicle could
become a potential traffic hazard, please keep
the warning triangle, provided with your
vehicle, on the pathway (road) behind the
vehicle so as to warn the approaching traffic,
at an approximate distance of 5-15 m, such
that reflecting side of the triangle faces the
rear. Please activate the hazard warning lamps
before alighting the vehicle to keep the warning
triangle.
10-5
120
60G-74E
EMERGENCY SERVICE
WARNING TRIANGLE (TYPE-2)
In case of vehicle breakdown or during
emergency stopping where your vehicle
could become a potential traffic hazard,
keep the warning triangle, provided with
your vehicle, on the road free from any
obstacles behind your vehicle so as to warn
the approaching traffic, at an approximate
distance of 50-100 m, the reflecting side of
the triangle should face the on coming
traffic. Please activate the hazard warning
lamps before alighting the vehicle to keep
the warning triangle.
Remove the warning triangle
carefully from the box as shown by arrow
1.
Open both the reflector arms as shown
by arrows and lock arms with each other
with the clip provided in the right arm.
Open the bottom stand in counter clock-
wise direction as shown by arrow 3.
Position the warning triangle behind the
vehicle on a plain surface.
Reverse the removal procedure
keeping inside the box.
for
121
10-6