
General Specifications
2WD MODELS
Destination Europe
Applied model With ABS Without ABS
Front brake
Type CL28VD disc brake
Cylinder bore diameter
mm (in)42.8
(1.685) x 2
Pad dimension mm (in)
Length x width x
thickness146.6 x 48.5 x 10.0
(5.77 x 1.909 x 0.394)
Rotor outer diameter x
thickness
mm (in)260x26
(10.24 x 1.02)
Rear brake
Type LT26B drum brake
Wheel cylinder bore
diameter
mm (in)23.81
(15/16)
Lining dimension mm (in)
Length x width x
thickness249.6 x 50 x 5.5
(9.83 x 1.97 x 0.217)
Drum inner diameter
mm (in)260
(10.24)
Master cylinder bore diameter
mm (in)25.4
(1)23.81
(15/16)
Control valve
Type LSV
Split point x reducing ratio
kPa (bar, kg/cm
2, psi)(Variable) x 0.15
Brake booster
Model M195T
Diaphragm diametermm (in)Primary: 205 (8.07)
Secondary: 180 (7.09)
Recommended brake fluid DOT 4*
* Never mix DOT 3 and DOT 4 (DOT 3 is filled at factory).
4WD MODELS
Destination Europe
Applied model All
Front brake
Type CL28VD disc brake
Cylinder bore diameter
mm (in)42.8
(1.685) x 2
Pad dimension mm (in)
Length x width x
thickness146.6 x 48.5 x 10
(5.77 x 1.909 x 0.39)
Rotor outer diameter x
thickness
mm (in)277x26
(10.91 x 1.02)
Rear brake
Type LT30A drum brake
Wheel cylinder bore
diameter
mm (in)22.22
(7/8)
Lining dimension mm (in)
Length x width x
thickness296.0 x 50.0 x 6.1
(11.65 x 1.969 x 0.240)
Drum inner diameter
mm (in)295
(11.61)
Master cylinder bore diameter
mm (in)23.81
(15/16)
Control valve
Type LSV
Split point x reducing ratio
kPa (bar, kg/cm
2, psi)(Variable) x 0.15
Brake booster
Model M215T
Diaphragm diametermm (in)Primary: 230 (9.06)
Secondary: 205 (8.07)
Recommended brake fluid DOT 4*
* Never mix DOT 3 and DOT 4 (DOT 3 is filled at factory).
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-2031

5. Cut or grind valve seat using suitable tool to the specified
dimensions as shown in SDS.
6. After cutting, lap valve seat with abrasive compound.
7. Check valve seating condition.
Seat face angle ªaº:
45É15¢- 45É45¢deg.
Contacting width ªWº:
Intake
1.48 - 1.63 mm (0.0583 - 0.0642 in)
Exhaust
1.8 - 2.0 mm (0.071 - 0.079 in)
8. Use a depth gauge to measure the distance between the
mounting surface of the cylinder head spring seat and the
valve stem end. If the distance is shorter than specified,
repeat step 5 above to adjust it. If it is longer, replace the
valve seat with a new one.
Valve seat resurface limit ªLº:
Intake 42.02 - 42.52 mm (1.6543 - 1.6740 in)
Exhaust 42.03 - 42.53 mm (1.6547 - 1.6744 in)
VALVE DIMENSIONS
Check dimensions of each valve. For dimensions, refer to SDS
(EM-2049).
When valve head has been worn down to 0.5 mm (0.020 in) in
margin thickness, replace valve.
Grinding allowance for valve stem tip is 0.2 mm (0.008 in) or
less.
VALVE SPRING
Squareness
1. Measure dimension ªSº.
Out-of-square ªSº:
Less than 2.2 mm (0.087 in)
2. If it exceeds the limit, replace spring.
Pressure
Check valve spring pressure at specified spring height.
Pressure: N (kg, lb) at height mm (in)
Standard
418.0 (42.6, 93.9) at 29.17 (1.1484)
Limit
393.0 (40.1, 88.4) at 29.17 (1.1484)
If it exceeds the limit, replace spring.
SEM892B
SEM621F
SEM188A
SEM288A
EM113
CYLINDER HEADKA24DE
Inspection (Cont'd)
EM-2031

Dimensions
DestinationEurope
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed type Single Cab King Cab Double Cab Single Cab King Cab Double Cab
Overall length*1 mm (in) 4,975 (195.9) 4,975 (195.9) 4,885 (192.3) 4,975 (195.9) 4,975 (195.9) 4,885 (192.3)
Overall width mm (in) 1,690 (66.5) 1,690 (66.5) 1,690 (66.5) 1,820 (71.7) 1,820 (71.7) 1,820 (71.7)
Overall height mm (in)1,600 (63.0)
1,610 (63.4)*21,600 (63.0)
1,610 (63.4)*21,620 (63.8)
1,630 (64.2)*21,700 (66.9)1,700 (66.9)
1,690 (66.5)*21,720 (67.7)
1,710 (67.3)*2
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9) 1,395 (54.9) 1,395 (54.9) 1,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7) 1,390 (54.7) 1,390 (54.7) 1,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in)190 (7.5)
200 (7.9)*2190 (7.5)190 (7.5)
200 (7.9)*2215 (8.5)215 (8.5)
230 (9.1)*3
210 (8.3)*2215 (8.5)
230 (9.1)*3
210 (8.3)*2
*1: On step bumper equipped models, the bumper adds 155 mm (6.1 in) to the overall length above.
*2: With option tires
*3: With KA24E engine
Wheels and Tires
PICKUP (2WD)
Tire WheelModel
Europe
Single Cab King Cab Double Cab
6.00/6.50-14-6/8PR*1 5J-14 Ð Ð Ð
6.50-14-8/8PR 5J-14 Ð Ð Ð
185R14-8PR 5J-14 X X X
195R14-8PR 5J-14 X*2 X*2 X*2
195R15-8PR 6JJ-15 Ð Ð Ð
X: Applicable
Ð: Not applicable
*1: 6.00-14-6 for front/6.50-14-8 for rear
6-ply rating for front/8-ply rating for rear
*2: Option
PICKUP (4WD)
Tire WheelModel
Europe
6.50-15-6/8PR*1 5J-1/2K-15 Ð
215R15-8PR 5J-1/2K-15 Ð
205R16-8PR 6J-16 X
255/70R15 7JJ-15 X*2
X: Applicable
Ð: Not applicable
*1: 6-ply rating for front/8-ply rating for rear
*2: Option
IDENTIFICATION INFORMATION
GI-2007

SRS - See Supplemental Restraint
System ..................................................RS-2004
Start signal ................................................EC-2014
START - Wiring diagram ...........................EL-2012
Starting system ..........................................EL-2012
Steering wheel and column.......................ST-2002
Stop lamp ..................................................EL-2034
STOP/L - Wiring diagram ..........................EL-2034
Striking rod (M/T) ......................................MT-2006
Sub-gear (M/T) .........................................MT-2003
Sunload sensor .........................................HA-2084
Supplemental Restraint System ...............RS-2004
Supplemental restraint system - Wiring
diagram .................................................RS-2020
Swirl control valve control solenoid
valve ......................................................EC-2017
SWL/V - Wiring diagram ...........................EC-2017
Synchronizer (M/T) ...................................MT-2003
T
Tail lamp ....................................................EL-2030
TAIL/L - Wiring diagram ............................EL-2030
Thermal protector......................................HA-2021
Thermo control amp .......................HA-2022, 2073
Thermo switch ................................HA-2022, 2074Tire size......................................................GI-2007
Transmission case (M/T) ................MT-2002, 2005
Tread-FR&RR (Dimensions) ......................GI-2007
Trim ...........................................................BT-2007
Triple pressure switch.....................HA-2022, 2073
Turn signal lamp ........................................EL-2038
V
Vehicle identification number .....................GI-2006
Vehicle speed sensor (VSS).....................EC-2009
VSS - Wiring diagram ...............................EC-2009
W
Warning lamps...........................................EL-2072
Washer, front .............................................EL-2086
Wheel size..................................................GI-2007
Wheelbase (Dimensions) ...........................GI-2007
Width (Dimensions) ....................................GI-2007
WINDOW - Wiring diagram .......................EL-2109
WIPER - Wiring diagram ...........................EL-2086
Wiring diagram (cell code) list ...................EL-2171
ALPHABETICAL INDEX
IDX-2004