1999 NISSAN PICK-UP steering

GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL, FUEL &
EXHAUST SYSTEMSFE
CLUTCHCL
MANUAL TRANSAXLEMT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PICKUP
MODEL D22 SERIES
FOREWORD
This supplement contains informa-
tion concerning necessary service
procedures and relevant data for the
model D22 series.
All information, illustrations and spe-
ci®cations contained in this supple-
ment are based on the latest product
information available at the time of
publication. If your NISSAN model
differs from the speci®cations contain-
ed in this supplement, consult your
NISSAN distributor for information.
The right is reserved to make chan-
ges in speci®cations and methods at
any time without notice.
Edition: July 1999
Printing: August 1999 (01)
Publication No.: SM9E-D22BE0E
NISSAN EUROPE S.A.S.
1999 NISSAN EUROPE S.A.S. Printed in the Netherlands
Not to be reproduced in whole or in part without the prior written permission of Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal
collision. The SRS system composition which is available to NISSAN MODEL D22 is as follows (The com-
position varies according to the destination and optional equipment.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and
Air Bag Module, see the RS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral Cable and wiring harnesses (except ªSEAT BELT PRE-TENSIONERº) cov-
ered with yellow insulation either just before the harness connectors or for the complete harness
are related to the SRS.
PRECAUTIONS
BT-2002

CAUTION:
lDisconnect both terminals from battery in advance.
lDisconnect air bag module connector in advance.
lBe careful not to scratch finishers and other parts.
lNever tamper with or force air bag lid open, as this may adversely affect air bag performance.
REMOVAL Ð Instrument panel assembly
Instrument panel assemblyCombination meterAudio controlHeater and A/C control
Remove driver's air bag module and steering wheel.
Refer to ªSUPPLEMENTAL RESTRAINT SYSTEMº in RS
section for details.Tilt steering column down
fully
V1Steering column coverlRemove screws.
V2Instrument lower panel driver side.lRemove screws and bolts.
V3Cluster lid AlRemove screws.
V4Combination meterlRemove screws, then disconnect harness connectors.
V5Glove box assemblylRemove screws.lThen disconnect passenger air bag module connec-
tor.
lThen remove passenger air bag module bracket.
Refer to ªSUPPLEMENTAL RESTRAINT SYSTEMº
in RS section for details.
V6Remove ashtray.
V7Cluster lid ClRemove screws, then disconnect harness connectors.
V8Audio and deck pocketlRemove screws, then disconnect harness connectors.
V9Heater and A/C controllDisconnect temperature control cable and harness connectors.
V10Instrument stay cover lower centerlRemove screws.
V11Ventilator grille driver side
V12Defroster grille
Remove front pillar garnish.
Refer to ªSide and Floor Trimº in ªINTERIOR TRIMº for
details, BT-2007.
V13Instrument panel assemblylRemove screws and bolts.
V14Air duct passenger sidelRemove screws.
V15Passenger air bag modulelRefer to ªSUPPLEMENTAL RESTRAINT SYSTEMº
in RS section for details.
INSTRUMENT PANEL
BT-2004

ENGINECONTROLSYSTEM
SECTION
EC
MODIFICATION NOTICE:
Gasoline engine
Diesel engine
lWiring diagrams have been changed.
CONTENTS
PRECAUTIONS AND PREPARATION ............... 2003
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER'' .. 2003
KA24E
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM............................................................... 2004
Circuit Diagram ................................................ 2004
TROUBLE DIAGNOSIS FOR POWER
SUPPLY ............................................................... 2005
Main Power Supply and Ground Circuit .......... 2005
TROUBLE DIAGNOSIS FOR ``CAMSHAFT
POSI SEN'' (DTC 11) ........................................... 2007
Camshaft Position Sensor (CMPS) ................. 2007
TROUBLE DIAGNOSIS FOR ``MASS AIR FLOW
SEN'' (DTC 12) .................................................... 2008
Mass Air Flow Sensor (MAFS) ........................ 2008
TROUBLE DIAGNOSIS FOR
NON-DETECTABLE ITEMS ................................ 2009
Vehicle Speed Sensor (VSS) .......................... 2009
Heated Oxygen Sensor (HO2S)
- LHD Models - ................................................ 2010
Idle Air Control Valve (IACV) - Auxiliary Air
Control (AAC) Valve ........................................ 2011 Park/Neutral Position Switch ........................... 2012
EVAP Canister Purge Control Solenoid
Valve ................................................................ 2013
Start Signal ...................................................... 2014
Fuel Pump........................................................ 2015
Power Steering Oil Pressure Switch ............... 2016
Swirl Control Valve Control Solenoid Valve .... 2017
IACV-FICD Solenoid Valve .............................. 2018
MIL & Data Link Connectors ........................... 2019
TD
QUICK-GLOW SYSTEM ...................................... 2020
Circuit Diagram ................................................ 2020
Wiring Diagram ................................................ 2021
EGR SYSTEM ...................................................... 2027
Wiring Diagram ................................................ 2027
SOLENOID TIMER .............................................. 2031
Wiring Diagram ................................................ 2031
FUEL HEATER SYSTEM .................................... 2033
Wiring Diagram ................................................ 2033
FAST IDLE CONTROL CIRCUIT ........................ 2034
Wiring Diagram ................................................ 2034
EC

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal
collision. The SRS system composition which is available to NISSAN MODEL D22 is as follows (The com-
position varies according to the destination and optional equipment.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and
Air Bag Module, see the RS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral Cable and wiring harnesses (except ªSEAT BELT PRE-TENSIONERº) cov-
ered with yellow insulation either just before the harness connectors or for the complete harness
are related to the SRS.
PRECAUTIONS AND PREPARATION
EC-2003

Power Steering Oil Pressure Switch
HEC643
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMSKA24E
EC-2016

Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
The Supplemental Restraint System such as ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'' used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal
collision. The SRS system composition which is available to NISSAN MODEL D22 is as follows (The com-
position varies according to the destination and optional equipment.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and
Air Bag Module, see the RS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral Cable and wiring harnesses (except ``SEAT BELT PRE-TENSIONER'')
covered with yellow insulation either just before the harness connectors or for the complete har-
ness are related to the SRS.
PRECAUTIONS
EL-2003

Service Data and Specifications (SDS)
ALTERNATOR
TypeLR170-765 LR160-728F
HITACHI
Applied model KA24 TD25
Nominal rating V-A 12-70 12-60
Ground polarityNegative
Minimum revolution under no-
load
(When 13.5V is applied) rpmLess than 1,000
Hot output current
(When 13.5V is applied) A/rpmMore than
17/1,300
More than
54/2,500
More than
75/5,000More than
17/1,300
More than
48/2,500
More than
57/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush
mm (in)6.0 (0.236)
Brush spring pressure
N (g, oz)1.0 - 3.43 (102 - 350, 3.60 - 12.34)
Slip ring minimum outer diameter
mm (in)26.0 (1.024)
Rotor (Field coil) resistanceW2.58
*: Models with power steering and air conditioner
CHARGING SYSTEM
EL-2016