BASIC BRAKE SYSTEM – Brake Pedal35A-4
BRAKE PEDAL
REMOVAL AND INSTALLATION
Pre-removal Operation
Instrument Under Cover Removal
Steering Column Assembly Removal
(Refer to GROUP 37A – Steering Wheel and Shaft.)
Accelerator Pedal RemovalPost-installation Operation
Accelerator Pedal Installation
Steering Column Assembly Installation
(Refer to GROUP 37A – Steering Wheel and Shaft.)
Instrument Under Cover Installation
Brake Pedal Adjustment (Refer to P.35A-2.)
29 Nm
12 Nm
14 Nm
1 2
3
4 5
67 813 Nm
11
910
8 9
Removal steps
1. Stop lamp switch connector
2. Stop lamp switch
3. Snap pin
4. Clevis pin
5. Brake pedal shaft bolt
6. Brake pedal7. Brake pedal pad
8. Brake pedal return spring
9. Bushing
10. Pipe
11. Pedal support member
STEERING – Power Steering Gear Box37A-5
POWER STEERING GEAR BOX
REMOVAL AND INSTALLATION
CAUTION: SRS
For vehicles with SRS, before removal of steering gear box, refer to GROUP 52B, centre front wheels and
remove ignition key. Failure to do so may damage SRS clock spring and render SRS system inoperative,
risking serious driver injury.
Pre-removal Operation
Power Steering Fluid Draining
Center Member Removal
Front Exhaust Pipe RemovalPost-installation Operation
Front Exhaust Pipe Installation
Center Member Installation
Power Steering Fluid Supplying
Power Steering Fluid Line Bleeding
Steering Wheel Position Check with Wheels Straight
Ahead
Front Wheel Alignment Adjustment
Dust Cover Check for Cracks or Damage by
Pushing it with Finger.
15 Nm 15–33 Nm
69 Nm17 Nm
5 Nm
15–33 Nm
789
3
45 1 2
611 Nm
Removal steps
1. Steering shaft assembly and gear
box connecting bolt
2. Band
3. Split pin
A4. Tie-rod end and knuckle connection5. Return tube connection
6. Pressure tube connection
7. Cylinder clamp
B8. Gear box assembly
9. Steering cover assembly
