1999 MITSUBISHI LANCER EVOLUTION VI brake

BASIC BRAKE SYSTEM – Master Cylinder and Brake Booster35A-8
DISASSEMBLY SERVICE POINTS
APISTON STOPPER BOLT DISASSEMBLY
Remove the piston stopper bolt, while depressing the piston.
BPISTON STOPPER RING DISASSEMBLY
Remove the piston stopper ring, while depressing the piston.
INSPECTION

Check the inner surface of master cylinder body for rust
or pitting.

Check the primary and secondary pistons for rust, scoring,
wear, damage or wear.

Check the diaphragm for cracks and wear.

BASIC BRAKE SYSTEM – Disc Brake35A-9
DISC BRAKE

DISASSEMBLY AND REASSEMBLY
Front Brake
Seal & boot kit Shim set
Clip set Pad set
Brake caliper kit
1 23 4 5
6
7
8 9
10
1
23
43 41
2 56
55
7 9
9 7 9 7
8 6 6
10
21
Disassembly steps
1. Pin
2. Cross spring
3. Pad & wear indicator assembly
4. Pad assembly
5. Shim6. Air bleeder screw
7. Piston boot
8. Piston
9. Piston seal
10. Caliper body

BASIC BRAKE SYSTEM – Disc Brake35A-10
Rear Brake
Seal & boot kit Shim set
Clip set Pad setBrake caliper kit
1
23 4 5
6
7 8
910
2
6
16
7
8 910 2
1
7
9 7 9
3
4
3 4
2
1
65
5
5
Disassembly steps
1. Pin
2. Cross spring
3. Pad & wear indicator assembly
4. Pad assembly
5. Shim6. Air bleeder screw
7. Piston boot
8. Piston
9. Piston seal
10. Caliper body

CHASSIS ELECTRICAL – Combination MetersCHASSIS ELECTRICAL – Combination Meters54-27
ON-VEHICLE SERVICE
SPEEDOMETER CHECK
1. Adjust the pressure of the tyres to the specified level.
2. Set the vehicle onto a speedometer tester and use wheel
chocks to hold the rear wheels.
3. Pull the parking brake lever firmly.
4. To prevent the front wheel from moving from side to side,
attach tension bars to the tie-down hook, and secure
both ends to anchor plates.
5. To prevent the vehicles from starting, attach a chain or
wire to the rear towing hook, and secure the other end
of the chain or wire firmly to an unmovable body.
6. Check if the speedometer indication range is within the
standard values and if the pointer fluctuation is within
the limits.
Caution
Do not operate the clutch suddenly. Do not
increase/decrease speed rapidly while testing.
Standard values:
Vehicle speed km/hSpeedometer indication
allowable errors km/h
4037 – 45
8075 – 88
120113 – 132
160150 – 176
Limit: Pointer fluctuation
(at vehicle speeds of higher than 35 km/h) ±3 km/h
TACHOMETER CHECK
1. Insert a paper clip in the engine speed detection connector
from the harness side, and attach the engine
speedometer.
2. Compare the readings of the engine speedometer and
the tachometer at every engine speed, and check if the
variations are within the standard values.
Standard values:
700 r/min : ±100 r/min
3,000
*1 r/min : ±150 r/min
3,000*2 r/min : +225 to –100 r/min
5,000*1 r/min : ±250 r/min
5,000*2 r/min : +325 to –125 r/min
6,000*1 r/min : ±300 r/min
7,000*2 r/min : +400 to –100 r/min
8,000*3 r/min : +400 to 0 r/min
NOTE
*1: Tachometer measurable up to 8,000 r/min
*2: Tachometer measurable up to 9,000 r/min and one measurable up to 10,000 r/min
*3: Tachometer measureble up to 10,000 r/min
Wheel chocks
Tension bar
Tie-down hook
Front
Anchor plate
Engine speed detection
connector

C-2
STOP LAMP 51. . . . . . . . . . . . . . . . . . . . . . . . . .
BACK-UP LAMP 52. . . . . . . . . . . . . . . . . . . . . . .
METER AND GAUGE 54. . . . . . . . . . . . . . . . . .
FUEL WARNING LAMP 56. . . . . . . . . . . . . . . .
BRAKE WARNING LAMP 56. . . . . . . . . . . . . .
OIL PRESSURE WARNING LAMP 57. . . . . .
SEAT BELT WARNING LAMP 57. . . . . . . . . .
CENTRAL DOOR LOCKING SYSTEM 58. .
Without Keyless Entry System 58. . . . . . . . . . . .
With Keyless Entry System 60. . . . . . . . . . . . . . .
HEATER AND AIR CONDITIONER 64. . . . . .
FULL-AUTO AIR CONDITIONER 70. . . . . . . .
WINDSHIELD WIPER AND WASHER 78. .
With Intermittent Wiper 78. . . . . . . . . . . . . . . . . . .
REAR WIPER AND WASHER 79. . . . . . . . . .
DEFOGGER AND DOOR MIRROR
HEATER 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Without Full-Auto Air Conditioner 80. . . . . . . . . .
With Full-Auto Air Conditioner 82. . . . . . . . . . . . .
RADIO 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio Spare Circuit 84. . . . . . . . . . . . . . . . . . . . . .
4 Speaker, 6 Speaker 86. . . . . . . . . . . . . . . . . . . .
KEY REMINDER BUZZER 89. . . . . . . . . . . . . .
ANTI-SKID BRAKING SYSTEM (ABS) 90. .
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACTIVE YAW CONTROL SYSTEM (AYC) 98
INTERCOOLER AND RADIATOR WATER
SPRAY SYSTEM 104. . . . . . . . . . . . . . . . . . . . .

– Engine Compartment WIRING HARNESS
CONFIGURATION DIAGRAMS
Connector
symbol
–01
thru
–50
A
Earth cable
C-4
WIRING HARNESS CONFIGURATION DIAGRAMS
ENGINE COMPARTMENT
A-01 (2-B) Brake fluid level switch
A-03 (1-B) Noise condenser
A-04 (1) Alternator
A-05 (4-GR) Alternator
A-09 (1-B) Starter
A-10 (1) Starter
A-12 (2-B) Fuel pressure solenoid valve
A-16 (4-B) Throttle position sensor
A-18 (6-B) Idle speed control servo
A-19 (3-B) Vehicle speed sensorA-20 (4-B) Windshield wiper motor
A-21 (8-B) Hydraulic unit
A-22 (2-B) Hydraulic unit
A-23 (2-B) Waste gate solenoid valve
A-25 (7-B) Air flow sensor
A-26 (2-B) Front speed sensor (LH) ABS>
A-28 (10-B) Control harness and front harness
combination

– Floor and Roof WIRING HARNESS
CONFIGURATION DIAGRAMS
NOTE
The connectors with framed
number are newly introduced.
C-13
D-19 (2-B) Rear speed sensor (RH)

D-20 (3-B) Acceleration sensor
D-21 (1-B) Parking brake switch
D-27 (2) Body harness and rear harness combina-
tion D-31 (2) Water spray switch
D-32 (3-B) Acceleration sensor (lateral)

CIRCUIT DIAGRAMS –
Fuel Warning Lamp and Brake
Warning LampC-56
FUEL WARNING LAMP AND BRAKE WARNING LAMP