WIPERS AND WASHERS
84-18 DESCRIPTION AND OPERATION
Front flick wipe
Flick wipe operation will only activate when the following conditions are met:
lIgnition switch is in position I or II.
lFront flick switch is operated.
Pressing the flick wipe switch operates the front wiper motor at high speed. The front wiper motor operates as long
as the flick switch is activated. Releasing the flick switch causes the front wiper motor to run through the park switch
circuitry. The park switch only permits low speed operation. Thus if the flick switch is pressed and immediately
released, the wipers operate at low speed.
Rear intermittent wipe variable delay
The rear intermittent wipe variable delay operation allows the driver to adjust the interval between wipes to suit local
conditions. Rear variable delay operation only activates if the following conditions are met:
lIgnition switch in position I or II.
lFront wash/ wipe switch on intermittent.
lRear wipe switch is operated.
The BCU determines the desired delay interval based on the setting of the variable delay switch. The rear wash/ wipe
delay is nominally twice as long as that of the front. This information passes from the IDM to the rear wiper relay and
activates the rear wiper motor.
If the delay duration is decreased during operation of the rear wiper, the wipers immediately operate once and the
delay cycle is reset.
If the delay duration is increased during operation of the rear wiper, the delay cycle is automatically increased by the
BCU.
Reverse wiping
Reverse wiping operates the rear wiper motor when reverse gear is selected. The transmission must be in reverse
for longer then 0.5 seconds before reversing wipe activates. Reversing wipe activates if the following conditions are
met:
lIgnition switch is in position II.
lReverse gear is selected.
lRear wiper or front wipers operating.
If the rear wiper is active in any mode when reverse gear is selected, the rear wiper activates for 4 second. After 4
seconds the rear wiper operates in a delay operation at the same delay interval set by the variable delay switch until
reverse gear is deselected.
If the front wipers are operating on either low or high speed when reverse gear is selected, the rear wiper activates
continuously until reverse gear is deselected.
In order to enable reversing wipe functions, the BCU utilises the reversing light switch located within the transmission
to determine when reverse gear has been selected.
If the front intermittent wipe is active when reverse gear is selected, the rear wiper completes 2 cycles before operating
at the same intermittent delay as the front wipers.
Rear wipe
Rear wipe operation will only activate when the following conditions are met:
lIgnition switch is in position II.
lRear wipe switch is operated.
Operating the rear wiper switch provides an earth input to the BCU. The BCU tells the IDM to activate the rear wiper
relay, which provides battery voltage to the wiper motor through the normally closed contacts of the park switch.
BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-11
Programmable options
The BCU can be programmed with a number of options to satisfy specific market requirements and customer
preferences. The options can be set using TestBook.
Function Option Details
Transmission Manual The vehicle is fitted with manual transmission.
Automatic The vehicle is fitted with automatic transmission.
Front fog lamps None The vehicle is not fitted with front fog lamps.
Main The front fog lamps will operate if the headlamps are on main beam.
No main The front fog lamps will not operate if the headlamps are on main
beam.
Interlocks None The vehicle is not fitted with key, shift or transfer box interlocks.
Shift The vehicle is fitted with key, shift and transfer box interlocks.
No transfer The vehicle is fitted with key and shift interlocks, but not a transfer box
interlock.
Daylight running lamps None The vehicle is not fitted with daylight running lamps.
No main The daylight running lamps are on if the headlamp main beams are off.
No heads The daylight running lights are on with headlamp main and dipped
beams off and the gearbox not in Park.
Programmed wash/ wipe Normal The front wipers operate if the front wash is operated.
No wipe The front wipers do not operate if the front wash is operated.
Key-in warning Disabled The ignition key in audible warning is disabled.
Enabled The ignition key in audible warning is generated if the ignition key is in
and the driver's door is open.
Electric front seats None The vehicle is not fitted with electric front seats.
Normal Electric seat adjustment is available for 45 seconds after the driver's
door opens or if the ignition is on.
Ignition II Electric seat adjustment is available if the ignition is on.
Electric front windows Driver cancel The front windows will be disabled 44 seconds after the driver's door
is opened.
All cancel The front windows will be disabled 44 seconds after any door is
opened.
No cancel The front windows will be disabled when the ignition is turned off.
Heated front screen Fitted The vehicle is fitted with heated front screens.
None The vehicle is not fitted with heated front screens.
Rear windows and sunroof Driver cancel The rear windows and sunroof will be disabled 44 seconds after the
driver's door is opened.
All cancel The rear windows and sunroof will be disabled 44 seconds after any
door is opened.
No cancel The rear windows and sunroof will be disabled when the ignition
switch is turned off.
Gear position indicator
illuminationAlways The automatic gearbox selector illumination is on when the ignition is
on.
Sidelights The automatic gearbox selector illumination is on when the ignition is
on and the sidelights are off.
Hill descent control None The vehicle is not fitted with hill descent control.
Fitted The vehicle is fitted with hill descent control.
Courtesy headlamps Disabled The vehicle is not fitted with courtesy headlamps.
Enabled The vehicle is fitted with courtesy headlamps.
Odometer error warning Disabled The odometer will not flash if there is an odometer error.
Enabled The odometer will flash if there is an odometer error.
BODY CONTROL UNIT
86-3-16 DESCRIPTION AND OPERATION
Cruise control
The BCU processes several signals used for cruise control:
lWhen the brake pedal is pressed, a low voltage brake lamp signal is sent via the BCU to the cruise control ECU.
lThe gear position switch sends an input via the BCU to the cruise control ECU if the selector lever is in Park,
Neutral or Reverse.
lA voltage supply is fed from the BCU to the cruise control SET+ switch.
lA voltage supply is fed from the BCU to the cruise control RES switch.
On vehicles with automatic transmission, if the BCU receives an input from the gear position switch or the brake pedal
switch, the BCU sends a signal to the cruise control ECU to cancel or inhibit cruise control operation.
+ ENGINE MANAGEMENT SYSTEM - Td5, DESCRIPTION AND OPERATION, Description.
+ ENGINE MANAGEMENT SYSTEM - V8, DESCRIPTION AND OPERATION, Description - cruise control.
Shift interlock (where fitted)
On automatic gearbox models, the BCU and IDM combine with an interlock relay located in the passenger
compartment fuse box to operate a shift interlock solenoid, so that the gear selector lever cannot be moved out of
Park until certain logical conditions have been satisfied. Operation of the interlock may be affected, if the battery
becomes discharged.
+ AUTOMATIC GEARBOX - ZF4HP22 - 24, DESCRIPTION AND OPERATION, Description.
Ignition key interlock (where fitted)
On automatic gearbox models, the ignition key interlock solenoid prevents removal of the ignition key from the ignition
switch when the transmission gear selector is not in the Park position. The logic control operation for this is performed
by the BCU.
Transfer box interlock (where fitted)
On automatic gearbox models, a transfer box interlock solenoid is controlled by the IDM to prevent transfer box shift
lever being moved out of high or low range unless certain conditions have been satisfied. The IDM controls the
operation of the transfer box relay which is located in the passenger compartment fuse box.
+ TRANSFER BOX - LT230SE, DESCRIPTION AND OPERATION, Description.
Gear position switch
A gear position switch is located on the automatic gearbox and is used to inform the BCU of the gear selector lever
position. The BCU has four sensing inputs from the gear position switch contacts W, X, Y, Z, which are used to
determine the gearbox drive status at any particular instance. The BCU gives an output corresponding to the gearbox
status derived from the gear position switch inputs. The logic states defining the gear selector positions are listed in
the table below, where Z1, Z2, Z3 and Z4 represent intermediate states which exist as the selector lever position is
changed:
Gear position Switch contacts
WX Y Z
P (Park) 1 0 0 0
Z11100
R (Reverse) 0 1 0 0
Z11100
N (Neutral) 1 1 1 0
Z21010
D (Drive) 1 0 1 1
Z31111
30111
Z40011
20001
Z40011
10010
BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-17
The existence of an intermediate state causes a fault code to be detected by the BCU. To reduce the chances of the
fault condition occurring while changing selector lever position, the inputs are debounced and only considered valid
when they have existed for at least 33 ms.
Transmission neutral selector
The transmission neutral sensor provides an earth signal to the BCU when the transfer box is in neutral. The earth
signal causes the BCU to operate an audible warning when the transfer box is in neutral with the ignition switched on.
+ TRANSFER BOX - LT230SE, DESCRIPTION AND OPERATION, Description.
Self levelling suspension and ABS
The BCU communicates with the SLABS ECU for several functions:
lAn output is provided from the SLABS ECU to the BCU to provide the logic conditions for issuing the SLS audible
warning.
lThe BCU receives an input from the SLABS ECU relating to the raise/ lower command from the remote handset.
+ REAR SUSPENSION, DESCRIPTION AND OPERATION, Description - SLS.
Hill descent control
The BCU provides an output signal to the SLABS ECU for automatic transmission in neutral for HDC control. The
BCU checks the status of the ignition and 'gearbox state' inputs and provides a 'Neutral selected' output. If the ignition
is on and 'gearbox state' is Neutral, the 'Neutral selected' output is on, otherwise 'Neutral selected' is off.
+ BRAKES, DESCRIPTION AND OPERATION, Description.
Heated screens
The Heated Front Screen (HFS) is fitted for some market destinations and is operated from a non-latching switch
located on the instrument pack cowl. The BCU will only allow the heated front screen to operate when the engine is
running and controls the time-out period for switching the circuit off.
The heated front screen operation can also be controlled from the Automatic Temperature Control (ATC) ECU on
vehicles fitted with air conditioning.
The heated rear window will only function when the engine is running, and is operated by a non-latching switch on the
instrument pack cowl. The heated rear window can also be operated by the ATC ECU on vehicles fitted with air
conditioning.
Interior courtesy lamps
The BCU controls the operation of the interior courtesy lamps. The courtesy lamps are situated in the front, mid and
rear areas of the headlining.
Fuel flap actuator
The BCU provides an earth path to the fuel flap release solenoid to allow the fuel filler flap to be opened. This is only
allowed if the alarm system is not set and all other conditions have been satisfied. The fuel flap release switch is
located in the fascia switch pack on vehicles up to 2003 model year or in the instrument pack binacle on vehicles from
2003 model year. The switch receives a voltage supply from the passenger compartment fuse box.
BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-31
Gear position indicator illumination
On automatic gearbox models, two variations of illumination for the gear position indicators on the selector lever can
be programmed into the BCU. In option 1, illumination is provided when the ignition is on. In option 2, illumination is
enabled when the ignition is on and the side lamps are off.
Starter relay
The BCU checks the status of the following inputs and internal BCU conditions to determine whether or not to provide
an output to enable the starter relay:
lAutostart inhibit (vehicles with automatic gearbox only).
lSecurity start inhibit (immobilisation check).
lEngine running (link to instrument pack).
lEEPROM locked (internal check).
lIDM and BCU matched.
When the BCU receives a crank signal from the ignition switch, an earth path is completed to the starter relay coil,
provided that the security system has been de-activated. If the ECM has not received a valid unlock/ remobilise signal,
the starter relay will be disengaged and the engine stopped. The BCU also receives an engine running signal from
the instrument pack, so that if the ignition key is turned to the crank position while the engine is running, the starter
motor relay will not be engaged.
If the logic conditions are correct to allow starter operation, the completion of the earth path from the starter relay coil
to the BCU energises the coil and the relay contacts close to supply battery power to the starter motor.
When the ignition switch is released from the crank position, the power supply feed from the ignition switch to the
starter relay coil is interrupted and the relay contacts open to prevent further battery feed to the starter motor.
If a communications link failure is experienced, the BCU will be prevented from detecting the 'engine running'
condition and the BCU will default to assume that the engine is not running.
Cruise control
The Neutral/ Reverse/ Park/ Brake selected output is used by the cruise control system. The BCU checks for the
following inputs:
lIgnition on.
lGearbox state.
lBrake switch activated.
For vehicles with manual transmission, Neutral/ Reverse/ Park/ Brake selected output is on if the ignition is on and
brake switch activated is on. Otherwise, the Neutral/ Reverse/ Park/ Brake selected output is off.
For vehicles with automatic transmission, the Neutral/ Reverse/ Park/ Brake selected output is on if the ignition is on
and brake switch activated is on, or if the ignition is on and 'gearbox state' is in Neutral, Park or Reverse. Otherwise
Neutral/ Reverse/ Park/ Brake selected output is off.
Shift interlock (where fitted)
On automatic gearbox models, the BCU and IDM combine to operate a shift interlock solenoid, so that the gear
selector lever can only be moved when certain logical conditions have been satisfied. Operation of the interlock may
be affected, if the battery becomes discharged.
+ AUTOMATIC GEARBOX - ZF4HP22 - 24, DESCRIPTION AND OPERATION, Description.
When the gear selector lever is in the Park position and the ignition is off, an interlock solenoid is de-energised, locking
the gear selector lever in the Park position.
The gear selector lever can only be moved from the Park position when the ignition is switched on and the brake pedal
is depressed. When these conditions are satisfied, the brake pedal switch signal is received by the BCU which then
signals the IDM to energise the interlock relay. When the interlock relay is energised, the interlock solenoid is
operated, unlocking the gear selector lever.
When the brake pedal is released, the feed to the BCU is removed and the shift interlock solenoid is de-energised.
The locking mechanism controlled by the solenoid will lock the gear selector lever once it is returned to the Park
position.
IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-11
Automatic volume control (High line system only)
An automatic base and treble volume control feature compensates for increases in interior road/transmission noise.
A road speed signal is monitored by the power amplifier, the signal is supplied by the SLABS ECU.
+ BRAKES, DESCRIPTION AND OPERATION, Description.The power amplifier boosts the levels of base
and treble as road speed increases. This system ensures that the apparent volume of sound remains constant and is
not affected by increases in the background noise in the vehicle.
Speakers
Some vehicles will not have all the speakers, the type and location of speakers fitted depends on the trim level and
ICE options specified for the vehicle.
A-post speakers LH/RH (if fitted)
The A-post speakers are located in the A-post trim on each side of the windscreen, and are each protected by a metal
grille. The speakers are held from the rear by a bayonet clip that clamps the speaker on to the A-post trim. The A-post
speakers are a high range type and have a power rating of:
lMid line system A-post speakers have a power rating of 15 watts and an impedance of 4 Ω.
lHigh line system A-post speakers have a power rating of 30 watts and an impedance of 4 Ω.
Upper front and rear door speakers LH/RH (high line system only)
The upper door speakers are located in the upper door trim, the speaker is protected by an integral metal grille. The
speaker is held in by a threaded ring that clamps the speaker from the rear onto the door trim. The upper door speaker
is a mid-range type and has a power rating of 30 watts and an impedance of 4 Ω.
Lower front door speakers LH/RH
The lower front door speaker is located in the front end of the lower (pocket) trim and is secured by three self tapping
screws. The speaker is protected by a clip on circular metal grille. The type of lower front door speakers fitted depends
on trim level and market:
lThe base and mid line systems are fitted with full-range door speakers with a power rating of 15 watts and an
impedance of 4 Ω
lThe high line system is fitted with a low-range door speaker with a power rating of 30 watts and an impedance
of 4 Ω.
Lower rear door speaker LH/RH
The lower rear door speaker is located in the lower door trim and is secured by three self tapping screws. The speaker
is protected by a clip on metal grille. The type of lower rear door speaker fitted depends on trim level and market:
lThe base and mid line systems are fitted with full-range door speakers with a power rating of 15 watts and an
impedance of 4 Ω
lThe high line system is fitted with a low-range door speaker with a power rating of 30 watts and an impedance
of 4 Ω.
Low range tail door speakers (high line system only)
The low range tail door speaker are located in a plastic casing in the lower door trim. Each of the two speakers is
secured to the casing with four self tapping screws. The casing is secured to the lower door structure with eight bolts.
The tail door trim surrounds the casing, the front of the casing is covered by a metal grill that is secured with six
screws. The low range tail door speakers have a power rating of 30 watts and has an impedance of 4 Ω.
DESCRIPTION AND OPERAT ION
IN CAR ENTERTAINMENT
86-6-20 DESCRIPTION AND OPERATION
Remote Control Handset
The remote control handset is supplied with the system and communicates with the overhead console via an infra-
red signal transmission. The handset has 50 buttons which control all DVD functions, with the exception of the volume
control. Volume control is performed by the rotary control supplied with the headphones or by the Audio head unit
volume control for the vehicle audio speakers.
The handset is powered by two, AAA size batteries. These are located behind a sliding cover on the rear face of the
handset. Battery life is approximately six months depending on usage.
To prolong the life of the handset, observe the following precautions:
lDo not leave the remote control near any heat sources or in direct sunlight. Store the handset in the vehicle
glovebox or door pocket to protect it from direct sunlight.
lAlways replace both batteries at the same time. Do not use an old battery with a new one and avoid mixing
brands of batteries.
lEnsure that batteries are inserted correctly with the '+' and '-' symbols on the batteries matching the '+' and '-'
symbols in the battery compartment. Do not charge the batteries or use re-chargeable batteries.
lIf the unit is to be unused for along period of time, remove the batteries from the handset.
If battery leakage occurs, remove and discard the defective batteries in line with local guidelines. Clean the interior of
the battery compartment using a mild household detergent on a damp soft cloth.
Connector Details
The following tables give input/output information for the DVD system harness connectors.
HARNESSES
REPAIRS 86-7-27
94.Disconnect 3 multiplugs from LH rear door
harness.
95.Withdraw harness to interior.
96.Manoeuvre harness over steering column
support bracket.
97.With assistance remove main harness.
Refit
1.With assistance position main harness to body
and manoeuvre over steering column support
bracket.
2.Lay harness in position and secure to floor
clips and retainers.
3.Connect LH and RH rear door multiplugs.
4.Connect CD player multiplug.
5.Position centre console earth headers and
secure with nuts.
6.Fit rear carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - rear.
7.Connect DCU multiplug.
8.Connect Lucar to handbrake switch.
9.Fit and tighten nuts securing harness to
transmission tunnel.
10.Secure harness to pedal box.
11.Position footwell earth header and secure with
nut.
12.Feed RH side of harness into engine bay.
13.Position carpet.
14.Connect wiper motor multiplug, position
mechanism and secure with nuts and bolts.
15.Connect ECM multiplug.
16.Position RH lower 'A' post earth header and
secure with nut, connect cruise control
multiplug.
17.Connect RH front door and RH side body
harness multiplugs. 18.Secure multiplugs to steering column support
bracket and connect brake and clutch pedal
multiplugs.
19.Connect multiplugs to column switch and
passive coil.
20.Position passenger compartment fusebox,
connect multiplugs, fit fusebox to fascia and
secure with nut.
21.Connect ignition switch multiplug to fuse box.
22.With assistance feed LH side of harness into
engine bay.
23.Connect multiplugs to front door harness and
body harness.
24.Position earth headers to LH lower 'A' post and
secure with nuts.
25.Connect multiplugs to ECU pack.
26.Position harness in engine bay.
27.Connect and secure heated front screen
multiplugs.
28.Fit plenum molding.
+ HEATING AND VENTILATION,
REPAIRS, Plenum Air Intake.
29.Connect multiplugs to ABS sensor and fuel
cut-off switch.
30.Using draw string feed harness through inner
wing, remove draw string, connect repeater
lamp multiplug and fit lamp.
31.Connect multiplugs to ABS modulator.
32.Feed harness through to front panel.
33.Position body earth leads and secure with
bolts.
34.Connect washer reservoir multiplugs and
pipes, secure pipes with clips.
35.Secure fog lamp multiplug.
36.Secure earth header behind headlamp.
37.Connect multiplugs to headlamp level motor,
headlamp and side lamp.
38.Fit indicator lamp
+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
39.Connect multiplug to LH horn.
40.Feed harness to ACE accelerometer, connect
multiplug and secure with cable ties.
41.Connect cruise control, ABS sensor and brake
fluid level switch multiplugs.
42.Connect engine harness multiplug and feed
harness along RH wing to fuse box.
43.Using draw string pull harness through inner
wing, remove draw string, connect repeater
lamp multiplug and fit lamp.
44.Connect chassis harness multiplugs.
45.Position engine bay fuse box and connect
multiplugs, fit fuse box and secure with screws.
46.Connect multiplugs to front of fuse box.
47.Position battery and starter cables and secure
with screws.
48.Fit fuse box cover.
49.Position earth lead and secure with nut.