1999 LAND ROVER DISCOVERY bonnet

EXTERIOR FITTINGS
REPAIRS 76-2-9
Bonnet
$% 76.16.01.99
Remove
1.Support bonnet in open position.
2.Fit protection covers to wings and mark hinge
outline on bonnet if bonnet is to be refitted.
3.Disconnect windscreen washer tube at elbow
joint.
4.With assistance, remove bolts securing hinges
to bonnet and remove bonnet.
Refit
1.With assistance, position bonnet to hinges. Fit
and lightly tighten bolts.
2.Connect windscreen washer tube.
3.Close bonnet. Check that bonnet is aligned to
both front wings and that gaps are equal. If
necessary, adjust bonnet alignment and/or
gaps.
4.Finally tighten hinge bolts to 25 Nm (18 lbf.ft).
Cable - bonnet release - up to 03MY
$% 76.16.29
Remove
1.Remove front grille.

+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - up to 03MY.
2.Release LH headlamp from adjuster pin
sockets.
3.Disconnect 2 multiplugs from headlamp and
remove headlamp.
4.Drill out 4 rivets securing bonnet lock shield to
bonnet platform and remove shield.
5.Disconnect bonnet release cable inner and
outer from lock.

EXTERIOR FITTINGS
76-2-10 REPAIRS
6.Remove 4 fasteners securing LH fascia closing
panel to fascia and remove panel.
7.Remove 2 nuts securing bonnet release lever
assembly to body.
8.Remove bonnet release cable from lever
assembly.
9. Diesel models: Pull sound insulation away
from bulkhead for access to bonnet release
cable grommet. 10.Remove grommet from engine bulkhead.
11.Tie a draw string to end of bonnet release
cable in passenger compartment.
12.Pull bonnet release cable, from bonnet lock
end, until whole of cable is released.
13.Untie draw string from bonnet release cable
and remove cable.
14.Remove grommet from cable.
Refit
1.Fit grommet to bonnet release cable.
2.Tie draw string to passenger compartment end
of bonnet release cable.
3.Use draw string to pull bonnet release cable
into position.
4.Fit grommet to engine bulkhead.
5.Untie draw string from bonnet release cable.
6.Position bonnet release lever assembly and
connect bonnet release cable to lever.
7.Fit release lever assembly to body and tighten
nuts to 10 Nm (7 lbf.ft) .
8.Connect bonnet release cable to lock.
9.With assistance, operate bonnet release lever
and check for correct operation of lock.
10.Fit fascia closing panel and secure with
fasteners.
11.Fit bonnet lock shield and secure with rivets.
12.Position headlamp to body, connect multiplugs
and fit headlamp to sockets.
13.Fit front grille.

+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - up to 03MY.

EXTERIOR FITTINGS
REPAIRS 76-2-11
Cable - bonnet release - from 03MY
$% 76.16.29
Remove
1.Remove the front grille.

+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - from 03MY.
2.Drill out 4 rivets securing bonnet lock shield to
the bonnet locking platform and remove the
shield.
3.Disconnect bonnet release cable from the
bonnet lock.
4.Disconnect bonnet release cable from the front
panel retaining clip.5.Remove 2 nuts securing bonnet release lever
to the 'A' post.
6.Disconnect bonnet release cable from the
bonnet release lever.
7.Remove bonnet release cable grommet from
the bulkhead.
8.Remove the bonnet release cable.
9.Remove grommet from the bonnet release
cable.
Refit
1.Fit grommet to the bonnet release cable.
2.Position bonnet release cable to body and
connect to the bonnet release lever.
3.Position bonnet release lever to 'A' post, fit nuts
and tighten to 10 Nm (7 lbf.ft).
4.Fit bonnet release cable grommet to the
bulkhead.
5.Connect bonnet release cable to the bonnet
lock.
6.Align timing mark on bonnet release cable to
retaining clip and secure to the clip.
7.With assistance operate bonnet release lever
and check for the correct operation of the lock.
8.Fit bonnet lock shield and secure with rivets
9.Fit the front grille.

+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - from 03MY.
M76 4573
M76 3029B
M76 4574

EXTERIOR FITTINGS
REPAIRS 76-2-17
Grille - front - from 03MY
$% 76.55.03
Remove
1.Remove 3 scrivets securing front grille to
bonnet locking platform.
2.Remove front grille.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Remove motif from front grille.
Refit
1.Clean front grille to motif mating face.
2.Fit and secure motif to front grille.
3.Fit front grille and secure with scrivets.

CHASSIS AND BODY DIMENSIONS
BODY DIMENSIONS 77-1-7
Front end information
I.D Description X Y Z
A Grille mounting slot -3190.5 413.9 303
(-125.610) (16.295) (11.929)
B Headlamp mounting panel, -3124 686.6 335
slot (-122.992) (27.031) (13.188)
C Bonnet locking platform, jig -3065.8 611 584.7
location hole (-120.700) (24.055) (23.019)
D Valance upper, jig location -2789.4 770.5 507.1
hole (-109.818) (30.334) (19.964)
E First wing fixing hole -3064.8 768 650.4
(-120.661) (30.236) (25.606)
F Second wing fixing hole -2787.9 778.7 686.1
(-109.759) (30.657) (27.011)
G Third wing fixing hole -2523.9 785.4 704.5
(-99.366) (30.921) (27.736)
H Fourth wing fixing hole -2259 789.6 718.4
(-88.937) (31.086) (28.283)
J Fifth wing fixing hole -1993.9 793 728.9
(-78.5) (31.220) (28.696)
M77 1753
B
C
D
E
F
G
H
J
A

CHASSIS AND BODY DIMENSIONS
77-1-8 BODY DIMENSIONS
Front end/side information
I.D Description X Y Z
A Bonnet hinge fixing, top hole -1906.3 706 742.9
(-75.051) (27.795) (29.248)
B Windscreen finisher, top slot -1508.9 715 1229
(-59.405) (28.147) (48.385)
C 'A' post top, top hinge fixing -1859 809.6 584.7
hole (-120.700) (24.055) (23.019)
D 'A' post bottom, top hinge -1859 809.6 289.1
fixing hole (-120.700) (24.055) (11.381)
E 'B/C' post top, top hinge -860.5 809.8 680.5
fixing (-33.877) (31.881) (26.791)
F 'B/C' post top, jig location -841.5 809.8 644.5
hole (-33.129) (31.881) (25.374)
G 'B/C' post bottom, top hinge -860.5 809.8 290.3
fixing hole (-33.877) (31.881) (11.429)
H 'B/C' post bottom, jig location -841.5 809.8 254.2
hole (-33.129) (31.881) (10.007)
J 'D' post, door striker fixing, -75.4 782.3 619.1
top hole (-2.968) (30.799) (24.374)
M77 1755A
B
C
H
F
D
J
A
E
G

CHASSIS AND BODY DIMENSIONS
BODY DIMENSIONS 77-1-9
Point to point dimensional information
Figures shown outside brackets are metric measurements (millimetres) and those inside brackets are imperial
measurements (inches).
All dimensions are to hole/slot centres.
Front end information
I.D Description Length
A Distance between headlamp mounting panel slots 1373.2 (54.062)
B Distance between grille locating slots 827.8 (32.590)
C Distance between bonnet locking platform jig location
holes1222 (48.110)
D Distance between valance upper assembly jig location
holes1541 (60.669)
E Distance between wing, front fixing holes 1536 (60.472)
F Distance between bonnet locking platform jig location
hole and wing, front fixing hole170.2 (6.700)
G Distance between wing, front fixing hole and wing, rear
fixing hole1894.7 (74.594)
H Distance between wing, rear fixing holes 1586 (62.440)
M77 1752
A
B
C
D
E
F
G
H

CHASSIS AND BODY DIMENSIONS
77-1-10 BODY DIMENSIONS
Front end/side information
I.D Description Length
A Distance between bonnet hinge fixing top hole and
windscreen side finisher top fixing slot1553.5 (61.161)
B Distance between windscreen side finisher top fixing
slots1430 (56.299)
C Distance between front door top hinge fixing hole and
rear door top hinge fixing hole998.5 (39.311)
D Distance between front door top hinge fixing hole and
rear door bottom hinge fixing hole1067.7 (42.035)
E Distance between front door bottom hinge fixing hole
and rear door top hinge fixing hole1072.5 (42.224)
F Distance between front door bottom hinge fixing hole
and rear door bottom hinge fixing hole998.5 (39.311)
G Distance between 'B/C' post top jig location hole and 'D'
post top door striker fixing hole767 (30.196)
H Distance between 'B/C' post bottom jig location hole and
'D' post top door striker fixing hole849.1 (33.429)
M77 1754
A
B
C
D
G
E
F
H