1999 LAND ROVER DISCOVERY torque

TORQUE WRENCH SETTINGS
06-8
Manifolds and exhaust systems - Td5
Manifolds and exhaust systems - V8
TORQUE DESCRIPTION METRIC IMPERIAL
Front pipe to turbocharger 27 Nm (20 lbf.ft)
Inlet manifold25 Nm (18 lbf.ft)
Tail pipe25 Nm (18 lbf.ft)
Fuel cooler25 Nm (18 lbf.ft)
EGR valve10 Nm (7 lbf.ft)
Exhaust manifold25 Nm (18 lbf.ft)
Exhaust manifold heatshield (M6) bolts 10 Nm (7 lbf.ft)
Exhaust manifold heatshield (M8) bolts 25 Nm (18 lbf.ft)
EGR pipe Allen screws 10 Nm (7 lbf.ft)
TORQUE DESCRIPTION METRIC IMPERIAL
Intermediate pipe/silencer nuts 25 Nm (18 lbf.ft)
Inlet manifold bolts - initial tighten 10 Nm (7 lbf.ft)
Inlet manifold gasket clamp bolts 18 Nm (13 lbf.ft)
Inlet manifold bolts - final tighten 51 Nm (38 lbf ft)
Tail pipe25 Nm (18 lbf.ft)
Coolant outlet pipe 22 Nm (16 lbf.ft)
Front pipe flange nuts 30 Nm (22 lbf.ft)
Exhaust manifold55 Nm (40 lbf.ft)

TORQUE WRENCH SETTINGS
06-9
Clutch
TORQUE DESCRIPTION METRIC IMPERIAL
Clutch bleed screw 9 Nm (7 lbf.ft)
Clutch cover nuts Td5 25 Nm (18 lbf.ft)
Clutch cover bolts V8 40 Nm (30 lbf.ft)
Clutch master cylinder to pedal box 25 Nm (18 lbf.ft)
Hydraulic pipe union 18 Nm (13 lbf.ft)
Clutch release bearing pivot point bolt 8 Nm (6 lbf.ft)
Slave cylinder25 Nm (18 lbf.ft)

TORQUE WRENCH SETTINGS
06-10
Manual gearbox - R380
+ Apply sealant, Part No. STC 50552 to threads
TORQUE DESCRIPTION METRIC IMPERIAL
Bias spring adjustment plate bolts + 25 Nm (18 lbf.ft)
Gearbox to engine bolts 45 Nm (33 lbf.ft)
Coolant pipe housing bolts 25 Nm (18 lbf.ft)
Breather pipe banjo bolt 15 Nm (11 lbf.ft)
Gear lever extension clamp bolt 25 Nm (18 lbf.ft)
Gearbox mounting bolts 85 Nm (63 lbf.ft)
Gearbox mounting nuts 48 Nm (37 lbf.ft)
Seal housing bolts 18 Nm (13 lbf.ft)
Bearing sleeve bolts 25 Nm (18 lbf.ft)
Fork bolt7 Nm (5.2 lbf.ft)
Reverse light switch 24 Nm (18 lbf.ft)
Extension housing bolts + 25 Nm (18 lbf.ft)
Gear selector housing bolts + 25 Nm (18 lbf.ft)
Oil pump to housing Torx screws 6 Nm (4.4 lbf.ft)
Gear change lever yoke Allen screw + 25 Nm (18 lbf.ft)
5th gear stake nut 350 Nm (258 lbf.ft)
Spool retainer bolts 8 Nm (6 lbf.ft)
Centre plate detent spring and ball Torx screw 25 Nm (18 lbf.ft)
Selector lever to housing bolts + 25 Nm (18 lbf.ft)
Clutch \ Bell housing bolts 73 Nm (54 lbf.ft)

TORQUE WRENCH SETTINGS
06-11
Transfer box - LT230SE
† New nut must be fitted
* New Patchlok nut must be fitted
+ Apply sealant, Part No. STC 50552 to threads
TORQUE DESCRIPTION METRIC IMPERIAL
High/low selector cable 30 Nm (22 lbf.ft)
Bottom cover plate bolts + 25 Nm (18 lbf.ft)
Transfer box to gearbox bolts - Petrol and diesel + 45 Nm (33 lbf.ft)
Rear cover plate stud nut/bolts + 25 Nm (18 lbf.ft)
Differential lock warning lamp switch locknut - Up to 03 MY 11 Nm (8 lbf.ft)
Differential lock warning lamp switches - 03 MY onwards + 25 Nm (18 lbf.ft)
Drive flange nut 148 Nm (109 lbf.ft)
Output shaft housing bolts + 45 Nm (33 lbf.ft)
Oil temperature sensor - If fitted + 25 Nm (18 lbf.ft)
Inhibitor switch to transfer box 26 Nm (19 lbf.ft)
Intermediate shaft nut † 88 Nm (65 lbf.ft)
Intermediate shaft retaining plate bolt + 25 Nm (18 lbf.ft)
Differential bearing retaining nut * 72 Nm (53 lbf.ft)
Output flange nut 162 Nm (119 lbf.ft)
High/Low selector housing bolts + 25 Nm (18 lbf.ft)
Bearing housing/cover bolts + 25 Nm (18 lbf.ft)
Blanking plug + 25 Nm (18 lbf.ft)
High/Low selector warning lamp switch 25 Nm (18 lbf.ft)
Differential lock selector housing bolts + 25 Nm (18 lbf.ft)
Neutral sensor 25 Nm (18 lbf.ft)
Interlock solenoid bolts - Up to 03 Model Year 10 Nm (7 lbf.ft)

TORQUE WRENCH SETTINGS
06-12
Automatic gearbox - ZF4HP22
+ Apply sealant, Part No. STC 50553 to threads
TORQUE DESCRIPTION METRIC IMPERIAL
Selector lever to selector shaft nut 26 Nm (19 lbf.ft)
Starter inhibitor switch bolts 10 Nm (7 lbf.ft)
Engine to torque converter bolts - Td5 & V8 + 50 Nm (37 lbf.ft)
Closing plate to gearbox housing bolt - V8 7 Nm (5.2 lbf.ft)
Fluid pump to intermediate plate bolts 10 Nm (7 lbf.ft)
Intermediate plate Allen plugs (M14) 40 Nm (30 lbf.ft)
Intermediate plate Allen plugs (M20) 50 Nm (37 lbf.ft)
Oil cooler adaptors42 Nm (31 lbf.ft)
Extension housing bolts 25 Nm (18 lbf.ft)
Oil sump to gearbox housing bolts 8 Nm (6 lbf.ft)
Oil filter Torx screws8 Nm (6 lbf.ft)
Oil pick-up tube Torx screw 8 Nm (6 lbf.ft)
Parking pawl guide Torx screw 10 Nm (7 lbf.ft)
Pressure regulator to valve body assembly 8 Nm (6 lbf.ft)
Lock-up solenoid valve, retaining fork Torx screw 8 Nm (6 lbf.ft)
Lock-up solenoid valve assembly to valve body Torx screws 8 Nm (6 lbf.ft)
Gearbox bell housing (intermediate plate and converter housing to gearbox casing) bolts 46 Nm (34 lbf.ft)
Speed sensor bracket screws 8 Nm (6 lbf.ft)

TORQUE WRENCH SETTINGS
06-13
Propeller shafts
Axles
+ Apply sealant, Part No. STC 50552 to bolt threads
TORQUE DESCRIPTION METRIC IMPERIAL
Propeller shaft to transfer gearbox 47 Nm (35 lbf.ft)
Propeller shaft to differential 47 Nm (35 lbf.ft)
Propeller shaft to flexible coupling 76 Nm (56 lbf.ft)
Flexible coupling to differential 76 Nm (56 lbf.ft)
TORQUE DESCRIPTION METRIC IMPERIAL
Front and rear differential to axle bolts + 55 Nm (40 lbf.ft)
Hub to axle bolts100 Nm (74 lbf.ft)
Pinion flange bolt 100 Nm (74 lbf.ft)
Drive shaft nut490 Nm (360 lbf.ft)

TORQUE WRENCH SETTINGS
06-14
Steering
TORQUE DESCRIPTION METRIC IMPERIAL
Drag link to drop arm 80 Nm (59 lbf.ft)
Track rod to steering knuckle 125 Nm (92 lbf.ft)
Tension collet to steering knuckle 5 Nm (3.7 lbf.ft)
Steering damper125 Nm (92 lbf.ft)
Steering knuckle to axle yoke upper ball joint 110 Nm (81 lbf.ft)
High pressure pipe union 20 Nm (15 lbf.ft)
Drag link/track rod M8 bolts 22 Nm (16 lbf.ft)
Drag link/track rod M10 bolts 33 Nm (24 lbf.ft)
Steering box90 Nm (66 lbf.ft)
Universal joint to intermediate shaft 25 Nm (18 lbf.ft)
Panhard rod230 Nm (170 lbf.ft)
Steering box output shaft 88 Nm (65 lbf.ft)
Drop arm240 Nm (177 lbf.ft)
Auxiliary housing bolts 40 Nm (30 lbf.ft)
Auxiliary housing nut 10 Nm (7 lbf.ft)
PAS pump - V822 Nm (16 lbf.ft)
PAS pump pipe bracket bolt 22 Nm (16 lbf.ft)
Jockey pulley bolt 50 Nm (37 lbf.ft)
PAS pump adaptor pipe 10 Nm (7 lbf.ft)
PAS pump to coolant pump bolts - Td5 25 Nm (18 lbf.ft)
Steering column to fascia 25 Nm (18 lbf.ft)
Universal joint to steering box 25 Nm (18 lbf.ft)
Ball joint to swivel hub 77 Nm (57 lbf.ft)
PAS pump pulley22 Nm (16 lbf.ft)
Steering wheel nut 43 Nm (32 lbf.ft)

TORQUE WRENCH SETTINGS
06-15
Front suspension
TORQUE DESCRIPTION METRIC IMPERIAL
Wheel nuts140 Nm (103 lbf.ft)
Panhard rod230 Nm (170 lbf.ft)
Lower ball joint nut 135 Nm (100 lbf.ft)
Track rod and drag link 80 Nm (59 lbf.ft)
Damper to front axle 55 Nm (40 lbf.ft)
Anti-roll bar link - upper 100 Nm (74 lbf.ft)
Anti-roll bar link - lower 100 Nm (74 lbf.ft)
Turret to chassis23 Nm (17 lbf.ft)
Radius arm230 Nm (170 lbf.ft)
ACE pump pulley25 Nm (18 lbf.ft)
ACE pump banjo bolt 28 Nm (21 lbf.ft)
Valve block to chassis 18 Nm (13 lbf.ft)
Valve block clamping plate 21 Nm (15 lbf.ft)
ACE valve block pipe clip 6 Nm (4.4 lbf.ft)
ACE valve block filter cap 35 Nm (26 lbf.ft)
Pressure transducer 20 Nm (15 lbf.ft)
Fluid pipes to actuator cap 29 Nm (21 lbf.ft)
Banjo to pump bolt 28 Nm (21 lbf.ft)
Actuator to long arm 48 Nm (35 lbf.ft)
Actuator to short arm 180 Nm (133 lbf.ft)
Torsion bar clamp plate bolts 45 Nm (33 lbf.ft)
Long arm to torsion bar bolt 185 Nm (136 lbf.ft)