BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-15
Electric seats
The BCU controls the logical operation of the electrically operated front seats. Two modes of operation are available:
+ SEATS, DESCRIPTION AND OPERATION, Description - electric seats.
lElectric seat adjustment is enabled if the ignition is on or the driver's door is opened for a short time period.
lElectric seat adjustment is enabled if the ignition is on and the driver's door is closed.
The seats are operated by four electric motors which control the seat cushion rear up/ down, the seat cushion front
up/ down, seat cushion forward/ rearward and seat squab recline. The electrically powered lumbar adjustment in each
seat is operated by a single motorised air pump and a solenoid located on the seat squab frame. The air pump inflates
a cushion in the seat squab and the solenoid operates a valve to deflate the cushion. The seat squab and cushion
may also contain heater elements to provide heated seat operation.
The switches for electrically operated seats are located either side of the centre console.
Direction indicators and hazard warning lamps
The direction indicator lamps are operated from a three position direction indicator switch on the left hand, steering
column stalk. The BCU only allows the lamps to work as direction indicators when the ignition switch is in position II.
The BCU also controls the lamps to operate as hazard warning lamps and as a visual warning for the anti-theft system,
in which cases all lamps flash simultaneously irrespective of the ignition switch position.
System control of the direction indicators and hazard warning lamps is provided by the BCU operating with the IDM
and two electronic relays located in the passenger compartment fuse box. The IDM and relays are integral parts of
the passenger compartment fuse box and cannot be serviced individually. The serial data bus is used for
communication of status and operation requests between the BCU, IDM and instrument pack.
The hazard warning lamps are operated from a latching pushbutton switch located on the fascia.
All direction indicator/ hazard warning lamp bulbs are rated at 5 Watts.
Headlamps
The BCU contains a feature which allow the vehicle headlamps to be turned on when the remote transmitter is
pressed (courtesy headlamps).
For markets with daylight running lamps, the BCU controls the logical operation of the daylight running lamps. Options
are daylight running lamps are on if the main beam headlamps are off, or the daylight running lamps are on with main
and dipped beam off and the gearbox not in Park.
Front fog lamps
For markets with front fog lamps fitted, the BCU controls the operation of the front fog lamps. Options can be selected
so that the fog lamps will operate with or without the headlamps on main beam.
Instrument pack
The BCU communicates with the instrument pack via a serial data bus.
+ INSTRUMENTS, DESCRIPTION AND OPERATION, Description.
lThe instrument pack provides the BCU and IDM with details of vehicle speed.
lSignals are provided from the IDM to the instrument pack and BCU when the direction indicator lamps are active.
lFor certain markets, the BCU provides a signal to the instrument pack for indicating when the transfer box is in
neutral.
lThe IDM can signal the instrument pack to illuminate a trailer warning lamp. This operates when the IDM senses
that the current drawn by the indicator circuit exceeds a preset threshold.
lThe odometer reading displayed on the instrument pack LCD screen is also stored in non volatile memory in the
BCU. Whenever the ignition is turned from position I to position II, the instrument pack and the BCU compare
their stored values.
lThe gear selector position is displayed on the instrument pack LCD screen under the direction of the BCU.
Starting
The starting system comprises a starter motor and solenoid located at the rear right hand side of the engine. A starter
relay controlled by the BCU is used to supply battery power for starter solenoid operation. The starter motor receives
its feed directly from the battery.
BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-17
The existence of an intermediate state causes a fault code to be detected by the BCU. To reduce the chances of the
fault condition occurring while changing selector lever position, the inputs are debounced and only considered valid
when they have existed for at least 33 ms.
Transmission neutral selector
The transmission neutral sensor provides an earth signal to the BCU when the transfer box is in neutral. The earth
signal causes the BCU to operate an audible warning when the transfer box is in neutral with the ignition switched on.
+ TRANSFER BOX - LT230SE, DESCRIPTION AND OPERATION, Description.
Self levelling suspension and ABS
The BCU communicates with the SLABS ECU for several functions:
lAn output is provided from the SLABS ECU to the BCU to provide the logic conditions for issuing the SLS audible
warning.
lThe BCU receives an input from the SLABS ECU relating to the raise/ lower command from the remote handset.
+ REAR SUSPENSION, DESCRIPTION AND OPERATION, Description - SLS.
Hill descent control
The BCU provides an output signal to the SLABS ECU for automatic transmission in neutral for HDC control. The
BCU checks the status of the ignition and 'gearbox state' inputs and provides a 'Neutral selected' output. If the ignition
is on and 'gearbox state' is Neutral, the 'Neutral selected' output is on, otherwise 'Neutral selected' is off.
+ BRAKES, DESCRIPTION AND OPERATION, Description.
Heated screens
The Heated Front Screen (HFS) is fitted for some market destinations and is operated from a non-latching switch
located on the instrument pack cowl. The BCU will only allow the heated front screen to operate when the engine is
running and controls the time-out period for switching the circuit off.
The heated front screen operation can also be controlled from the Automatic Temperature Control (ATC) ECU on
vehicles fitted with air conditioning.
The heated rear window will only function when the engine is running, and is operated by a non-latching switch on the
instrument pack cowl. The heated rear window can also be operated by the ATC ECU on vehicles fitted with air
conditioning.
Interior courtesy lamps
The BCU controls the operation of the interior courtesy lamps. The courtesy lamps are situated in the front, mid and
rear areas of the headlining.
Fuel flap actuator
The BCU provides an earth path to the fuel flap release solenoid to allow the fuel filler flap to be opened. This is only
allowed if the alarm system is not set and all other conditions have been satisfied. The fuel flap release switch is
located in the fascia switch pack on vehicles up to 2003 model year or in the instrument pack binacle on vehicles from
2003 model year. The switch receives a voltage supply from the passenger compartment fuse box.
BODY CONTROL UNIT
86-3-18 DESCRIPTION AND OPERATION
Audible warnings
The BCU can request the instrument pack to generate an audible warning in response to conditions it has detected
and which need to be drawn to the driver's attention. One of six different audible warnings can be requested by the
BCU.
Sound request number Sound functions Priority (1 = lowest, 6 = highest)
0Off 1
1 Seat belt warning 6
2Key-in warning 3
3 SLABS/ HDC warning 4
4 Transfer box in neutral warning 5
5 Lights on warning 2
BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-19
Operation
For IDM inputs which are also inputs for BCU functions, the delay before the BCU recognises the change in input
status is less than 250 ms. The BCU uses a debounce algorithm to ignore changes in input having a duration less
than 100 ms with the exception of automatic gearbox W, X, Y, Z inputs, which have a debounce period of 33 ms.
Transit mode
To prevent excessive battery drain during transit to overseas markets, the vehicle is placed in a transit mode.
To exit the transit mode, simultaneously hold down the heated rear window switch and the rear fog lamp switch, turn
the ignition switch from 0 to II and, after a minimum of 2 seconds, release the switches.
Transit mode can be entered using TestBook. When TestBook communicates with the BCU for diagnostics related to
BCU operation, it first checks that the vehicle is not in transit mode.
Anti-theft system
The BCU uses the driver's door key lock and unlock switches to activate and deactivate the security system. The
driver's door lock is also used for entering the EKA.
+ ALARM SYSTEM AND HORN, DESCRIPTION AND OPERATION, Description.
Immobilisation
For immobilisation, the BCU disables the starter motor relay. When the engine is cranking, the ECM looks for a coded
signal from the BCU. If the signal is not received within one second of cranking, the fuel supply to the engine is
stopped and the injectors are disabled. This also prevents unburnt fuel from entering the catalyst.
If the BCU is disconnected, the engine starter motor will remain isolated by the starter motor relay and the ECM will
remain immobilised. The main wiring for the system is contained within the main harness which is relatively
inaccessible, so preventing intruders from disabling the system by cutting the wires for the immobilisation system.
Once the immobiliser has been activated, destruction of the trigger device or the wiring to it will not disarm the system.
The RF transmitter communicates to the BCU via the RF receiver using a 70 bit code. Pressing the unlock button on
the transmitter will re-mobilise the vehicle. The RF transponder is integrated into the metal key assembly, inserting
the key into the ignition switch will induce a signal in the exciter coil to re-mobilise the vehicle.
Anti-theft alarm
The alarm system provides a warning of unauthorised access to the vehicle and includes perimetric and volumetric
monitoring under the control of the BCU.
The perimetric protection system detects opening of all doors, tail door and bonnet and will also detect the operation
of the ignition key switch. The following conditions must be satisfied before the BCU will operate all of the functions
of perimetric protection:
lAll doors and hinged panels are in the closed position.
lIgnition key out of the ignition switch.
lInertia switch is not tripped.
If all conditions are not satisfied the BCU will enter a mislock condition.
The volumetric sensor uses two ultrasonic sensors mounted in the headlining to detect movement within the vehicle.
The alarm will trigger when the sensor signals the BCU for 200 ms or greater. Within a single setting period the alarm
system will allow a maximum of 10 triggers as a result of any combination of sensor inputs. It is possible to lock the
vehicle without enabling the volumetric alarm by using the key. The same conditions needed to satisfy enabling of the
perimetric protection system is also needed to enable volumetric protection.
When the alarm system is set the BCU checks the status of all the inputs from the door and bonnet switches to ensure
the integrity of the vehicle before setting the alarm system into operational mode. In some markets, when the alarm
is set the BCU sends a signal to the IDM which will cause the direction indicators to flash three times for a duration of
3 seconds.
If the sensors are triggered the BCU will activate an alarm sounder to provide an audible warning of a theft attempt.
The activation period of the alarm sounder is 25 to 30 seconds. The duty cycle of the alarm sounder is 50:50 ± 10%.
BODY CONTROL UNIT
86-3-20 DESCRIPTION AND OPERATION
In some markets, when the alarm is triggered the BCU also activates the direction indicators, in phase with the audible
warning, to provide an optical warning of a theft attempt. The activation period of the optical alarm is 25 to 30 seconds.
The duty cycle of the optical warning is 50:50 ± 10%.
The alarm system relies upon the vehicle battery for power. However, the BCU remembers the status of the security
system if it loses battery supply. If the security system was in a set condition when battery supply was lost the BCU
will trigger the alarm and initiate a visual warning by flashing the hazard lamps when the battery voltage is restored.
On vehicles with a BBUS fitted, the BBUS will sound if the battery is disconnected while the alarm system is set.
Door switches
The BCU uses the door latch switches to indicate if a door is open or closed. The BCU provides power to all door latch
switches; the switches are in the 'normally open' condition when the doors are shut. When a door is opened, the door
switch contacts are closed and the circuit is earthed, signalling a change in state to the BCU. All doors except the
driver's doors are connected in parallel, so the BCU will recognise a passenger door has been opened but will not be
able to distinguish which one. The driver's door has a dedicated signal line which enables the BCU to detect if the
driver's door has been opened or closed.
Door lock actuators
The CDL system has the facility to enable superlocking. All door lock actuators are controlled by the BCU via the IDM.
The driver's door is controlled separately from all other doors, enabling functions like single point entry and key
access.
Driver's door key lock and unlock switches
The BCU uses the driver's door key lock and unlock switches to activate and deactivate the security system. The
driver's door lock is also used for entering the EKA code.
Two separate switches are incorporated into the key lock assembly of the driver's door. The switches are normally
open and the BCU provides a separate power supply to each. The BCU is signalled when a circuit is earthed enabling
it to determine the direction in which the lock has been turned.
Bonnet switch
The bonnet switch is powered from the BCU and is used as a logical input for operation of the security system. The
switch is normally open with the bonnet closed, when the bonnet is opened the switch contacts close to complete a
circuit to earth and signal the change in state to the BCU.
Key-in sensor
When the ignition key is inserted into the lock barrel the key-in sensor contacts close and supply a signal to the BCU.
The BCU monitors the ignition switch for a change in state and triggers the alarm if it receives an ignition signal before
it receives an alarm disarm signal.
Another feed to the ignition switch is provided by the BCU to provide switch illumination.
A key-in warning can be enabled or disabled. When the key-in warning is enabled, an audible warning is generated
if the ignition key is in and the driver's door is opened.
Passive coil
The passive coil is located around the ignition key barrel. When the BCU detects that the ignition key has been turned
to the crank position, the vehicle's immobilisation system is activated and a signal is sent to the passive coil at a
frequency of 125 kHz. The magnetic field generated in the coil is induced in the remote transmitter to trigger a re-
mobilisation signal.
BBUS/ alarm sounder/ vehicle horn
The BBUS is an audible warning device which operates under the control of the BCU if the anti-theft system is
activated or the vehicle battery is disconnected. The unit contains its own internal battery power source which is
charged via a feed from the passenger compartment fuse box. The BBUS will not sound if the battery is disconnected
while the security system has not been set.
Some markets utilise an alarm sounder which operates independently or in conjunction with the vehicle horn if the
anti-theft system is triggered.
BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-23
A timeout function is included which allows the windows and sunroofs to be operated for a period of 44 ± 1 seconds
after the ignition key has been removed from the ignition switch. The timeout function will be cancelled if the BCU
detects the following conditions:
lThe driver's door has been closed after the ignition has been switched off.
lAny door open after the ignition is switched off.
The preconditions are programmed into the BCU dependent on market specification.
The BCU does not directly control rear window operation, but it can request the IDM to remove the power feed to the
rear windows. The IDM enables power supply to be provided to the rear lift relay in the passenger fuse box. When the
relay coil is energised the relay contacts close and power is applied to the rear window motor. If the window lift
isolation switch located in the centre console is latched out, the earth path from the LH and RH rear door window
switches is broken and operation of the rear window motors through the use of the rear window switches is prevented.
Rear window operation using the console switches is not affected by the isolation switch.
In the event of a communications link failure occurring while rear window enable is on, the relay remains on until the
ignition switch is turned to the off position.
Heated screens
The heated screen time-outs and logical operations are controlled by the BCU.
Heated front screen
The BCU provides an output to the heated front screen relay and a 'heated front screen active signal' for the heated
front screen warning lamp. The BCU uses the status of the following inputs to determine the appropriate logical
operations for this feature:
lIgnition state.
lEngine running (link from instrument pack).
lHeated front screen selected (non-latched button pressed).
If the ignition switch is not in position II, or the engine running signal is OFF, the heated front screen will not be active.
The heated front screen operation period and voltage supply is controlled by the BCU. The BCU receives a voltage
supply feed from the engine compartment fuse box and an ignition switched supply through a fuse in the passenger
compartment fuse box. When the heated front screen switch is operated, it completes a path to earth, signalling a
request for heated screen operation to the BCU. The BCU then supplies a feed to the heated front screen switch to
light the switch indicator, and earths the supply from the coil of the heated screen relay to turn the heated front screen
on. The BCU maintains a supply for a predetermined time (5 minutes), then opens the earth path after the time out
period to turn the heated screen off. During the timeout period, if the heated front screen switch is pressed a second
time, the circuit is also interrupted to turn off the supply to the heated front screen.
On vehicles fitted with air conditioning, the heated front screen is also operated by the ATC ECU when DEF (defrost)
is selected. In this case the ATC ECU provides the trigger signal to the BCU to turn the heated front screen circuit on
or, if it is already on, to re-start the time out period.
+ AIR CONDITIONING, DESCRIPTION AND OPERATION, Description.
In the event of a communications link failure occurring while the heated front screen relay is on, the relay and lamp
will remain on until the ignition switch is turned off or the time-out period elapses or the heated front screen switch is
pressed.
Heated rear window
The heated rear window will only function when the engine is running, and is operated by a non-latching switch on the
instrument pack cowl.
The BCU provides a 'heated rear window enable output' and a 'heated rear window active warning lamp signal' based
on the logic status of the following inputs:
lIgnition state.
lEngine running (link from instrument pack).
lHeated rear window selected (non-latched button pressed).
If the ignition switch is not in position II, or the engine running signal is OFF, the heated rear window will not be active.
BODY CONTROL UNIT
86-3-26 DESCRIPTION AND OPERATION
Electric seats
The BCU can be programmed to operate the electric seats according to one of three options:
lOption 1 – no electric seats.
lOption 2 – normal.
lOption 3 – operates with ignition only.
To determine when to provide an output to the passenger and drivers seat enable relay, the BCU checks the condition
of the following inputs:
lIgnition state.
lTransit mode.
lDriver's door open.
The electrically controlled seats are operated when the ignition switch is in position I or II or for a predetermined period
when the driver's door is open. If the ignition state is in crank, the seat enable relay is off. If the ignition state is off and
the driver's door open input is off, the seat enable relay is off. If the ignition state is off and the driver's door open input
is on and transit mode is on, the seat enable relay output is off.
The power supply to each seat switch pack is powered from a power seat relay located on the underside of each seat
frame. The feed from the relay is protected by a fuse located in a satellite fuse block located adjacent to the power
seat relay. The fuse block also contains two additional fuses which are used to protect the feeds to the lumbar pump
and solenoid.
With the ignition switch in position I or II or the driver's door open, the BCU provides an earth path for the coils of the
LH and RH power seat relays, energising the relays and closing the contacts. If the driver's door input signal is on for
longer than 45 seconds with the ignition switched off, the seat enable relay is switched off.
Direction indicators and hazard warning lamps
The BCU supplies reference voltages for the LH and RH indicators. When the direction indicator switch is used to
select the LH or RH indicator position, an earth path is completed which signals the BCU that a request for direction
indicator operation has been made. The BCU then communicates this request to the IDM which supplies an earth
path for the coil of the relevant relay (LH or RH indicator relay). When the relay coil is energised, the relay contacts
close and a voltage supply is provided via a resistor to the relevant direction indicators. The IDM controls the timing
of the flash operations by continually removing and restoring the earth path to the direction indicator relay coil.
The BCU checks for the following inputs for performing the logic operations associated with the direction indicator
lamps:
lIgnition state.
lRH indicators selected.
lLH indicators selected.
lHazards selected.
lInertia switch hazard request.
lOne short indicator flash request (anti-theft system arming).
lTwo short indicator flash request (superlocking).
lOne long indicator flash request (anti-theft system disarming).
lAlarm flashing indicators (anti-theft alarm triggered).
The following outputs are provided by the BCU as a result of the inputs received and the logical operations performed:
lRH indicators enable.
lLH indicators enable.
lDirection indicator left message (link to IDM).
lDirection indicator right message (link to IDM).
Direction indicator lamp failure detection
The BCU uses the following logic inputs to determine if there is a direction indicator bulb failure or if the presence of
a trailer is detected. The BCU uses the information to decide which output to enable at any particular instance:
lRight direction indicators requested.
lLeft direction indicators requested.
lRH indicators current sense.
lLH indicators current sense.
BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-27
If a direction indicator bulb failure or a trailer presence is detected, the following outputs can be generated depending
on the BCU logic states:
lTrailer detected.
lBulb failure detected.
lDirection indicator short circuit.
lDirection indicator relay stuck.
The BCU can be configured whether or not to provide bulb failure warnings.
When the direction indicators are operating, instrument pack direction indicators flash in sequence with the exterior
direction indicators. If a failure of an indicator bulb occurs, the corresponding instrument pack indication lamp will flash
quickly to warn of the problem.
The IDM monitors the current drawn through the circuit to detect for the occurrence of a lamp failure. If an indicator
lamp fails, the IDM detects the drop in current drawn through the resistor and operates the indicator relay at a faster
speed. The fast flash is demonstrated on the instrument pack direction indicator warning lamps to bring attention to
the driver that a direction indicator bulb failure has occurred. The current sense for the related indicator lamps (RH or
LH) are checked when a direction indicator request has been made that lasts for at least 160 ms. The current level
sensed is relative to the number of working bulbs and determines the request generated by the BCU.
The output is signalled to the instrument pack using the serial communications link. If the hazard warning lamps are
operating, both sets of direction indicators are checked using the current sensing functions to check the number of
bulbs on each side of the vehicle.
If the BCU detects that a direction indicator request has not been made, but one or other of the current sense inputs
indicate that current is flowing, a 'Relay stuck' output is generated.
Hazard lamps
The BCU controls the operation of the hazard warning lamps via the IDM and dedicated relays. The hazard warning
lamps are activated under the following conditions:
lThe vehicle is locked and the security system is set (the hazard warning lamps flash three times if the
superlocking feature is used, once if not).
lThe vehicle is unlocked (the hazard warning lamps flash once for a duration of two seconds).
lThe anti-theft alarm system is triggered (the hazard warning lamps flash in phase with and for the duration of the
audible warning).
lThe hazard warning switch is pressed (the hazard warning lamps flash until the hazard warning switch is pressed
for a second time).
lThe inertia switch is triggered (the hazard warning lamps flash until the inertia switch has been reset).
The hazard warning lamp operation may differ dependent on market and customer configuration options.
The hazard warning lamps are operated from a latching pushbutton switch located on the fascia. When the switch is
pressed, both left and right indicator lamps in the instrument pack flash to show that the hazard warning lamps are
operating and all hazard warning lamps flash simultaneously. If a trailer is fitted, the ICM detects this and a trailer
symbol in the instrument pack also flashes to show correct operation of the trailer direction indicators and hazard
warning lamps.
The BCU supplies a reference voltage to the hazard warning switch. When the hazard warning switch is operated an
earth path is completed which signals the BCU that a request for hazard lamp operation has been made. The BCU
then sends a signal to the IDM via the serial data bus to communicate the request. The IDM supplies an earth path
for both direction indicator relay coils simultaneously so that the hazard warning lamps are turned on concurrently.
The IDM controls the timing of the flash operations by continually removing and restoring the earth path to both
direction indicator relay coils simultaneously.
Number of working bulbs Request generated
3 Trailer detected
2 None (bulbs okay)
1 Bulb failure detected
0 Direction indicator short circuit detected