1999 LAND ROVER DEFENDER air condition

AIR CONDITIONING
3
REPAIR Refit
6.Position bracket to receiver drier and tighten
clamp bolt.
7.Position receiver to chassis and tighten bolts.
8.Remove plugs from A/C pipes.
9.Lubricate new’O’rings with refrigerent oil.
10.Fit’O’rings, position pipes and tighten bolts to8
Nm (6 lbf.ft).
11.Recharge A/C system.See Adjustment.RELAY - TEMPERATURE CONTROL - FROM 02MY
Service repair no - 82.20.40
Remove
1.Remove front speaker from drivers side.See
ELECTRICAL, Repair.
2.Release relay from support bracket.
3.Disconnect multiplug and remove relay.
Refit
4.Connect multiplug to relay and fit relay to
bracket.
5.Fit front speaker.See ELECTRICAL, Repair.
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82AIR CONDITIONING
4
REPAIR EVAPORATOR
Service repair no - 82.25.20
Remove
1.Remove battery cover.
2.Recover refrigerant from A/C system.See
Adjustment.
3.Remove 2 bolts securing A/C pipes to
evaporator.
4.Release pipes and discard’O’rings.
CAUTION: Immediately cap all air
conditioning pipes to prevent ingress of
dirt and moisture into the system.
5.Remove 2 screws and release fuse/relay bracket
from body and collect 2 spacers.
6.Remove 8 screws securing speakers to A/C
duct.
7.Disconnect speaker Lucars and remove
speakers.
8.Remove 4 screws and bolt securing A/C duct to
fascia panel.
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AIR CONDITIONING
5
REPAIR
9.Disconnect multiplug from auxiliary relay
bracket.
10.Release drain pipe from evaporator.
11.Release evaporator from bulkhead grommet.
12.With assistance remove A/C duct assembly from
vehicle.
NOTE: Do not carry out further
dismantling if component is removed for
access only.
13.Disconnect blower motor multiplugs.
14.Remove 5 screws and remove blower unit from
A/C duct.
15.Disconnect multiplug from trinary switch.
16.Remove Allen screw, remove pipe assembly
from evaporator and discard’O’rings.
CAUTION: Immediately cap all air
conditioning pipes to prevent ingress of
dirt and moisture into the system.
17.Remove 7 screws and remove evaporator cover
from A/C duct.
18.Release temperature sensor and remove
evaporator.
19.Remove 2 Allen screws, remove TXV from
evaporator and discard’O’rings.
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82AIR CONDITIONING
6
REPAIR Refit
20.Clean TXV and mating face.
21.Lubricate new’O’rings with refrigerant oil and fit
’O’rings to pipes.
22.Position TXV and tighten Allen screws.
23.Position evaporator and fit sensor.
24.Position cover and tighten screws.
25.Clean pipes and mating faces.
26.Lubricate and fit new’O’rings, position pipes
and tighten Allen screw.
27.Connect trinary switch multiplug.
28.Position blower unit,tighten screws and connect
multiplugs.
29.With assistance position A/C duct assembly to
vehicle.
30.Connect drain pipe to evaporator.
31.Connect multiplug to relay bracket.
32.Align A/C duct to fascia, tighten securing bolt
and screws.
33.Position speakers and connect Lucars.
34.Position relay bracket and tighten bolts.
35.Clean pipes and mating face.
36.Lubricate and fit new’O’rings to evaporator
pipes.
37.Position pipes and tighten bolts to6Nm(4
lbf.ft).
38.Renew receiver drier.See this Section.
39.Recharge A/C system.See Adjustment.
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86ELECTRICAL
26
DESCRIPTION AND OPERATION PASSENGER COMPARTMENT FUSE BOX
FROM 02MY
The increase in electrical systems on Defender 02MY vehicles has necessitated an increase in the number of
fuses required.
The passenger compartment fuse box now contains three rows of fuses instead of the previous two rows and
relays to control the CDL system, heated front screen, headlamps, anti-theft alarm ECU and seat heaters and
window lift system.
1.Fuse 8 - Anti-theft alarm ECU/BBUS (10A)
2.Fuse 9 - Front wiper motor and washer pump
(15A)
3.Fuse 10 - Rear wiper relay (10A)
4.Fuse 11 - ABS ECU (10A)
5.Fuse 12 - Engine Control Module (10A)
6.Fuse 13 - Brake pedal switch (10A)
7.Fuse 14 - Reverse lamp switch/Glowplugs (10A)
8.Fuse 15 - Miscellaneous relay control. See
Electrical Library (5A)
9.Fuse 16 - Cigar lighter/Heater blower (20A)
10.Fuse 17 - Radio (5A)
11.Fuse 18 - LH side lamps/trailer pick up (10A)
12.Fuse 19 - RH side lamps/trailer pick up (10A)
13.Fuse 20 - Headlamp levelling/Illumination (10A)
14.Fuse 21 - Direction indicators (10A)
15.Fuse 22 - RH headlamp dip beam (10A)
16.Fuse 23 - LH headlamp dip beam (10A)
17.Fuse 24 - RH headlamp main beam (10A)
18.Fuse 25 - LH headlamp main beam (10A)19.Fuse 26 - Rear fog lamp ECU (10A)
20.Fuse 27 - Alarm relay (10A)
21.Fuse 28 - Air conditioning blower relay (30A)
22.Fuse 29 - Air conditioning compressor
relay/cooling fan relay (20A)
23.Fuse 30 - Interior lamps/radio/alarm
LED/clock/diagnostic socket/tachometer (South
African vehicles only) (5A)
24.Fuse 31 - Hazard warning lamps (15A)
25.Fuse 32 - Heated rear window (20A)
26.Fuse 33 - Seat heat relay (20A)
27.Fuse 34 - RH window lift switch (20A)
28.Fuse 35 - LH window lift switch (20A)
29.Fuse 36 - Heated front screen (30A)
30.Relay - Heated Front Screen
31.Relay - Starter motor
32.Relay - Heated Rear Window
33.Relay - Headlamps
34.Relay - Anti-theft alarm
35.Relay - Seat heat/window lift
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ELECTRICAL
27
DESCRIPTION AND OPERATION UNDER SEAT FUSE BOX
FROM 02MY
1.A/C Relay (if fitted)
2.A/C relay (if fitted)
3.Glow plug relay
4.Main relay
5.Fuel pump relay
6.ABS Return pump relay
7.Fuse 7 - Central Door Locking (CDL) and BBUS
(20A)
8.Fuse 6 - Anti-theft alarm ECU (15A)
9.Fuse 5 - Main relay (30A)10.Fuse 4 - Fuel pump relay (20A)
11.Fuse 3 - Horn/HRW relay (20A)
12.Fuse 2 - Accessory socket (20A)
13.Fuse 1 - ABS ECU (30A)
14.Fusible link 6 - Lights (30A)
15.Fusible link 5 - Ignition switch/Starter relay (60A)
16.Fusible link 4 - ABS Pump relay (30A)
17.Fusible link 3 - Window lift/Seat heat relay (60A)
18.Fusible link 2 - Air conditioning (60A)
19.Fusible link 1 - Glow plugs/Heated front screen
(100A)
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